Incharge physical Testing

Adani Group; Madukkarai; On-site; INR 900,000 - 1,400,000; Full time

Job summary

Adani Group is seeking an Incharge Quality (GU) to lead strategic quality control in cement production. You will implement Six Sigma and SPC, supervise QC from raw materials to dispatch, and guide advanced testing methods to ensure regulatory compliance.

The role emphasizes CQMS adherence, calibration of Vicat and autoclave equipment, and cost-effective quality improvements in a fast-paced plant environment in Tamil Nadu.

Qualifications

• degree in chemistry (BSc and MSc) with advanced quality control knowledge.
• ISO9001 Internal Quality Auditor certification or equivalent knowledge of EN standards.
• 8+ years in cement quality control, with at least 3 years in a managerial role.
• Experience with ASTM/EN standards and BIS norms in cement production.

Responsibilities

• Develop and implement a comprehensive quality control framework for cement production using Six Sigma and SPC.
• Oversee QC protocols from raw material analysis to cement dispatch.
• Provide guidance on XRF analysis and Blaine fineness measurements, and calibrate testing equipment (Vicat, autoclave).
• Ensure CQMS compliance and drive Lean Six Sigma improvements.

Skills

Six Sigma

SPC

Strategic planning

Quality management

Production management

Quality assurance

Technical standards compliance

Education

BSc in Chemistry

MSc in Chemistry

ISO9001 Internal Quality Auditor

Tools

XRF analysis

Blaine fineness

Vicat apparatus

Autoclave for soundness

Job description

Purpose/Objective

• The Incharge Quality (GU) is responsible for developing and implementing a strategic quality control framework for cement production, incorporating Six Sigma and Statistical Process Control (SPC).
• This role involves overseeing all quality control stages, from raw material analysis to cement dispatch, ensuring adherence to international standards and local regulations.
• The Incharge Quality (GU)) provides technical guidance on advanced testing methods, drives process optimization and innovation, and manages the QC budget.
• They enforce health, safety, and environmental compliance, prepare detailed quality reports, and uphold ethical standards in all QC activities.

Key Responsibilities of Role

• Strategic Quality Management: Develop and implement a comprehensive quality control strategy for cement production, incorporating Six Sigma methodologies and Statistical Process Control (SPC) techniques.
• Oversee quality control protocols across all stages, including raw material analysis and cement dispatch.
• Technical Oversight and Guidance: Provide expert guidance on technical aspects such as X-ray fluorescence (XRF) for chemical analysis and Blaine fineness measurement for particle size distribution.
• Ensure adherence to the Cement Quality Management System (CQMS) and regular calibration of testing equipment like Vicat apparatus and autoclave for soundness testing.
• Process Optimization and Innovation: Implement Lean Six Sigma principles to identify process inefficiencies and drive continuous improvement initiatives in quality control.
• Regulatory and Compliance Management: Ensure compliance with international standards like ASTM and EN, as well as local BIS norms, for all quality control activities.
• Maintain and review quality documentation and records, including calibration certificates and compliance reports, for regulatory audits and certifications.
• Budget and Cost Management: Oversee the QC budget, ensuring cost-effective procurement of testing equipment and materials, such as sample preparation tools and automated testing systems.
• Evaluate the financial impact of quality control measures and process changes, focusing on reducing production costs while maintaining product quality.
• Health, Safety, and Environmental Compliance: Implement and enforce health and safety protocols in the QC laboratory, including proper handling of hazardous materials and use of personal protective equipment (PPE).
• Ensure compliance with environmental regulations, such as emission standards and waste management practices, related to quality control activities.
• Reporting and Documentation: Prepare comprehensive quality reports using advanced data analytics tools, presenting key metrics like defect rates and process variations to senior management.
• Ensure accurate and detailed documentation of all QC processes, including equipment calibration logs and test result records, for transparency and traceability.
• Ethics and Governance: Uphold ethical standards in all QC activities, ensuring adherence to integrity and fairness in test reporting and decision-making.
• Implement internal controls and audit procedures to prevent fraud and ensure compliance with ethical guidelines and corporate governance.
• Key Stakeholders - Internal: Plant Head Production Head (GU) Cement Mill Incharge (GU) Raw Material Incharge (GU) Packing Incharge (GU) Key Stakeholders - External: Regulatory Bodies Equipment Suppliers

Technical Competencies

• Design Safety Review-Cements
• Material Science Expertise-Cements
• Product Quality Management-Cements
• Production Management-Cements
• Quality Assurance-Cements
• Strategic Planning And Execution-Cements
• Technical Standards Compliance-Cements

Qualifications and Experience

• Education Qualification: BSc and MSc in Chemistry.
• Certified Internal Quality Auditor (ISO9001 - 2015) with knowledge of EN standards.
• Work Experience: Minimum 8 years of experience in quality control within the cement industry, including 3 years in a managerial role.
• Industry Knowledge: Extensive understanding of quality control processes in cement production, including chemical analysis and particle size measurement.
• Proficient in international standards (ASTM, EN) and local BIS norms, with experience in advanced testing technologies.