IN_RBIC_ Senior Engineer/Assistant Manager _Front Line manager _IN

Bosch; Kurali; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Bosch Chassis Systems India Ltd is seeking a Front Line Manager in Maharashtra to oversee production of hydraulic brake system parts. You will lead shift-based operations, ensure process adherence, and drive continuous improvement initiatives in a high-quality manufacturing environment.

The role requires coordinating production plans, mentoring technicians, and ensuring safety and compliance across multiple lines and three shifts. Prior experience in automotive manufacturing is preferred.

Qualifications

• BE/B.Tech in Mechanical or Production engineering.
• 5–7 years of experience in manufacturing production.
• Experience as Front Line Manager in shifts.

Responsibilities

• Execute production process per process flow and control plan.
• Follow check sheets and line start-up instructions.
• Maintain 5S, IPN standards in coil area, and 0 defect quality.
• Train technicians per training plan and skill matrix improvement.
• Reduce rework and rejection; execute daily/monthly production plan.
• Knowledge of control documents like PFMEA and line documents.
• Drive lean initiatives and Kaizen improvements; rotate as FLM in all 3 shifts.

Skills

5S adherence

Lean manufacturing

OEE improvement

Line supervision

Kaizen

Education

BE/B.Tech - Mechanical/Production

Job description

Company Description

Bosch Chassis Systems India Ltd is a 100% Bosch owned company in India. The company design and develops world class Hydraulic Brake System Parts that include Boosters, Tandem master cylinders and Proportionating valves. The Control Division develops innovative components, systems and functions in the field of vehicle safety, vehicle dynamics and driver assistance like ABS and ESP.RBIC would soon be expanding portfolio in passive safety and other Driver assistance products.

Job Description

Keys Tasks & Responsibilities of current position:

• Execute production process as per process flow and control plan
• Follow all check sheets, autonomous checks /line start up instructions etc .
• Orderliness and cleanliness (5s) , Maintain IPN standards in coil area
• Ensure 0 defect in product quality.
• Training of technicians as per training plan & skill matrix improvement.
• Reduce rework and rejection.
• Execution of daily/monthly production plan.
• Knowledge of control system & camera system.
• Knowledge about lean manufacturing system.
• Knowledge of control documents Control plan, Process flow & PFMEA.
• Knowledge of line documents work instruction, Autonomous check sheet, First part Inspection sheet, 3 S Check sheet. Set up change over.
• Enhance utilization and efficiency.
• Follow Health, Safety & Environment rules and guideline.
• Kaizen improvements.
• Rotation as FLM in all 3 shifts

Qualifications

B.E/B.Tech - Mechanical/Production

5 to 7 Years

Additional Information

KPIs linked to policy deployment

• Improve OEE levels of assembly lines.
• Reduce "0" Km customer complaint.
• Reduce Internal failure cost (IDC)
• Improve productivity: pcs/manhr and pcs/hour on coil lines.
• Improve First Pass Yield (FPY) on coil lines.
• Improve EHS Compliance and daily audit score