IN_RBIC_Assistant Manager Deputy Manager_Manufacturing Engineer_IN

Bosch; Pune District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Bosch Chassis Systems India Pvt Ltd. in Pune seeks a professional for manufacturing process planning, MES digitalization, and ITM. You will drive process optimization across wheel sensor lines, coordinate with IPN, handle machine installation, and lead Kaizen initiatives.

The role requires BE in Electronics/Instrumentation/Mechanical Engineering, with experience in MES, IT systems, and production documentation. Collaboration with quality, IPN, and suppliers is essential for on-time delivery.

Qualifications

• BE degree in Electronics/Instrumentation/Mechanical Engineering.
• Experience in manufacturing process planning and ITM.
• Familiarity with MES and digitalization tools.

Responsibilities

• Manufacturing process planning for wheel Speed Sensor body lines & sensor unit lines including assembly, welding, camera inspection, label printing, weighing.
• Manufacturing IT (ITM): plan & maintain IT systems/infrastructure, coordinate with OT techs, IT, facility for uptime.
• MES key user & digitalization: manage MES, troubleshoot, roll out modules, budget planning, coordinate new projects.
• Special processes: handle resistance welding setup, issues, improvements, calibration.
• Production Documentation: prepare and release WI, Control Plan, PFC, PFMEA, test plans, PDS.
• IPN collaboration: coordinate with IPN for improvements and standardizations.
• Machine installation & commissioning: coordinate for installation, commissioning, tryouts, release of new machines.
• KAIZEN: ideation to implementation for shopfloor/process improvements.
• New product development: coordinate with IPN & CFT for product design and SOP.
• CI Projects: participate in KPI improvement projects (CIP) like IDC reduction, OEE, cost reduction.
• CAPEX planning: identify investments and plan budgets; coordinate with suppliers.
• Planning and Procurement of tools/jigs/fixtures: plan procurement.
• OPL Closure: timely closure of topics.

Skills

Process planning

Digitalization

IT systems management

Kaizen

Education

BE - Electronics/Instrumentation/Mechanical Engineering

Tools

PowerBI

ERP systems

IT infrastructure

Job description

Job Description:

Company Description

Bosch Chassis Systems India Ltd is a 100% Bosch owned company in India. The company design and develops world class Hydraulic Brake System Parts that include Boosters, Tandem master cylinders and Proportionating valves. The Control Division develops innovative components, systems and functions in the field of vehicle safety, vehicle dynamics and driver assistance like ABS and ESP.RBIC would soon be expanding portfolio in passive safety and other Driver assistance products.

Job Description

1. Manufacturing process planning: Responsible for process planning of wheel Speed Sensor body lines & sensor unit lines includes assembly, welding, camera inspection, label printing, weighing etc. processes. Set-up/ develop/ tune of process parameters for these processes. Co-ordinate with quality team for process validation & support production/maintenance team to troubleshoot & maintain the process smoothly to achieve customer delivery targets.
2. Manufacturing IT (ITM): Responsible for planning & maintaining the manufacturing IT systems/ infrastructure. Coordinate with OT technicians, local IT, facility & maintenance team to maintain uptime of IT system. Manage servers, VLANs, databases & applications with respective support teams/suppliers. Implement essential security measures in ITM. Monitor & reduce IT cost.,
3. MES key user & digitalization: Manage the MES application for value stream. Regular troubleshooting, new lines commissioning, user management, servers’ management, ensure connectivity, users/ data/ security management of application. New modules rollout. Planning budget & coordinate implementation of new projects of MES. Digitalization technology & tools like PowerBI etc.
4. Special processes: Handle resistance welding – production setup, quality issues, process improvement, troubleshooting & system calibration. CQI-15 assessment.
5. Production Documentation: Prepare & release production documents such as WI, Control Plan, PFC, PFMEA, Measurement & test plans, PDS.
6. IPN collaboration: Collaborate with IPN (International Production Network) for process improvements, quality issues, complaints, standardization. Represent Chakan plant within IPN & execute standardizations/improvements.
7. Machine installation & commissioning: Co-ordinate for installation and commissioning of new or relocated machines/stations/units with facility or third parties. Plan for tryouts, validations and release of new machines for production (RfP). Order necessary material & services.
8. KAIZEN: Kaizen ideation to implementation for shopfloor/ process/ production improvements like CT reduction, quality improvements etc.
9. New product development: Understand technical requirements from Sales team and coordinate with IPN & CFT to collect information related product design to establish robust manufacturing processes. Support from sample generation to SOP for new product/ variants.
10. CI Projects: Participate in value stream KPI improvement projects (System CIP) e.g. IDC reduction, OEE/productivity/safety improvement, mfg. cost reduction, localization, consumable reduction, source change etc.
11. CAPEX planning & procurements: Identify capital investments and plan budgets for procurement of machines/material/components/services. Coordination with suppliers for technical quotations to meet time bound procurements via ERP/shopping portals. Follow up for timely delivery, release of MAE for series production, handover to production, monitor and boost ramp ups.
12. Planning and Procurement of tools/ jigs/ fixtures: Coordinate with shopfloor for planning & procurement of necessary tooling/ jigs/ fixtures.
13. OPL Closure: Timely closure of responsible open topics within value stream, IPN, workgroups and central team.

Audits: Responsible for compliance to customer audits, external & internal audits, process & system audits, CAU / AUD audits, TS, Quality & HSE audits or assessments, maintaining relevant documentation for audit, OPL closure

Qualifications

BE -Electronics/Instrumentation/Mechanical Engineering

Legal Entity: Bosch Chassis Systems India Private Ltd.

Requirements