IN_RBAI_Engineer_FA Testing & Inspection Maintenance

Bosch; Bengaluru; On-site; INR 300,000 - 600,000; Full time

Job summary

Bosch Automotive Electronics India Pvt. Ltd. in Bengaluru seeks a maintenance professional focused on testing equipment to ensure process compliance and uptime of FT, ICT, and IMT stations. You will identify failures, prepare IARs, and drive corrective actions.

The role requires a Diploma in Mechatronics or Electronics with 2–4 years’ experience in electronics manufacturing. You will collaborate with cross-functional teams and support continuous improvement initiatives.

Qualifications

• Diploma in Mechatronics or Electronics required with 2–4 years in testing/breakdown maintenance.
• Experience in electronics manufacturing environments is essential.
• Hands-on knowledge of testing equipment and preventive maintenance.

Responsibilities

• Ensure the adherence to manufacturing process compliance with legal & safety requirements, customer requirements, Bosch standards and process specifications and ensure the team also follows the same
• Maintain the uptime of testing equipment, including Functional Testers (FT), Flash Testers, In-Circuit Testers (ICT), and Intermediate test (IMT) stations.
• Quickly identify part failure issues in testers, conduct in-depth investigations into tester cards failures, contact pin issues and wire harness problems.
• Prepare Initial Analysis Reports (IAR) for each occurrence (Breakdown), including recommended measures for resolution.
• Implement systematic problem-solving techniques to address and resolve issues effectively.
• Take responsibility for spare parts management, ensuring availability and readiness Manage obsolete spares efficiently.
• Partcipate in design reviews, providing input on testability and reliability aspects.
• Collaborate with Cross-Functional Teams (CFT) to address open issues and incorporate feedback.
• Tooling Management.
• Effective Escalation to suppliers on open points and breakdowns work towards closing them.
• Should maintain 5S and Safety in his work place
• Evaluate and integrate new automated testing tools/jig and methodologies.
• Analyze test results and provide feedback to process owners and product development team.
• Co-ordination with Process owner for improvement activities
• Quick Adaption of Change Management.
• Create Machine FMEA and review. Change potential points into CBM.
• Knowledge transfer and Lessons Learned deployment across the team members.
• RPP measure implementation for productivity and process improvements (e.g. Tool life extension, Tool/Spare parts localization )
• Proactive identification of potential quality risks / Breakdown and containment / correction work on Predictive action.

Skills

Testing maintenance

Troubleshooting

Electronics manufacturing

Education

Diploma in Mechatronics / Electronics

Tools

Functional Testers (FT)

In-Circuit Testers (ICT)

IMT stations

Job description

Company Description

In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end to end engineering and technology solutions. The Bosch Group operates in India through twelve companies with a combined strength of over 31,500 associates which includes around 15,650 research and development associates.

Bosch Automotive Electronics India Pvt. Ltd. (RBAI) is a 100% subsidiary of Robert Bosch GmbH . Established in 2009, in Naganathapura - Bengaluru, RBAI is primarily focused in manufacturing electronic products for the automotive sector. RBAI has consistently added an average of one product every year resulting in a wide range of products comprising – Engine Control Units (ECU) for both 4W and 2W, Body Control Modules (BCM), ECUs for ABS, DC-DC Converters, iTraMS (Intelligent communication control unit) to name a few. RBAI also produces products for eMobility like MCU (Motor control Unit), C-Box (Communication Box), VCUs (Vehicle Control Unit), Central gateway modules and is geared up for other futuristic products. RBAI with its diverse portfolio, not only caters to local markets, but also exports products to all major global customers. The Naganathapura Plant (NhP1) is seen as a benchmark in Operational Excellence in AE and Bosch India , using an integrated approach of Bosch Production System (BPS) and I4.0. With a young and agile team, RBAI’s mission statement ‘Be RBAI’ (Be Reliable Benchmark Agile Innovative) is a testament to our commitment in providing best in class products and services for its customers.

Job Description

Regular:

• 1.Ensure the adherence to manufacturing process compliance with legal & safety
  requirements, customer requirements, Bosch standards and process specifications
  and ensure the team also follows the same
• 2.Maintain the uptime of testing equipment, including Functional Testers (FT), Flash
  Testers, In-Circuit Testers (ICT), and Intermediate test (IMT) stations.
• 3.Quickly identify part failure issues in testers, conduct in-depth investigations into
  tester cards failures, contact pin issues and wire harness problems..
• 4.Prepare Initial Analysis Reports (IAR) for each occurrence (Breakdown), including
  recommended measures for resolution.
• 5.Implement systematic problem-solving techniques to address and resolve issues
  effectively.
• 6.Take responsibility for spare parts management, ensuring availability and
  readiness Manage obsolete spares efficiently.
• 7.Participate in design reviews, providing input on testability and reliability aspects.
• 8.Collaborate with Cross-Functional Teams (CFT) to address open issues and
  incorporate feedback.
• 9.Tooling Management.
• 10.Effective Escalation to suppliers on open points and breakdowns work towards
  closing them.
• 11.Should maintain 5S and Safety in his work place

Periodic:

• 1. Evaluate and integrate new automated testing tools/jig and methodologies.
• 2.Analyze test results and provide feedback to process owners and product
  development team.
• 2. Co-ordination with Process owner for improvement activities
• 3. Quick Adaption of Change Management.
• 4. Create Machine FMEA and review. Change potential points into CBM.
• 5. Knowledge transfer and Lessons Learned deployment across the team members.
• 6. RPP measure implementation for productivity and process improvements (e.g.
  Tool life extension, Tool/Spare parts localization )
• 7. Proactive identification of potential quality risks / Breakdown and containment /
  correction work on Predictive action.

Occasional:

• 1. Optimization of resources Electrical power consumption, Pneumatic / Nitrogen /
  Chilled water / Vacuum etc.
• 2. Involvement in Customer Complaint Problem Solving.
• 3.Collaboration with other manufacturing location
• 4.Supporting production through System & Point-CIPs.
• 5. Support Cross functional teams (including support with issues on TA, yield,
  quality, delivery, cycle time, failure analysis.)
• 6. Implementation of Digital systems in Maintenance like i4.0 solutions,
  AI/ML,BOT,RPA,Predictive Maintenance, etc.

Qualifications

Diploma in Mechatronics / Electronics with 2 to 4 Years of experience in Testing breakdown maintenance worked in Electronic manufacturing industries

Additional Information

Should be worked in Electronics manufacturing industries with exposure of testing and inspection troubleshooting & Maintenance of Test equipments