Hull Quality Engineer / QA-QC Engineer - Shipbuilding

Sadhav Offshore Engineering Corporation; Alibag; On-site; INR 600,000 - 900,000; Full time

Job summary

Sadhav Offshore Engineering Corporation is seeking a Hull Quality Engineer to ensure hull fabrication, welding, block assembly and erection meet approved drawings, ITP/QAP and class/IRS requirements. You will coordinate NDT activities, ensure material traceability, and maintain comprehensive QA/QC documentation.

The role focuses on dimensional checks, inspection of welding parameters, and liaison with IRS/Class surveyors to close observations within project timelines.

Qualifications

• Diploma/B.E./B.Tech in Mechanical, Production, Naval Architecture, Marine Engineering or related field.
• Certification in Welding Inspection/ND T will be an advantage.
• Knowledge of shipbuilding standards IRS/IACS and welding practices.

Responsibilities

• Insp. hull fabrication, welding, erection and outfitting per approved drawings and specs.
• Verify dimensions, alignment, fit-up and welding sequence per drawings.
• Coordinate NDT (VT/MT/PT/UT/RT) and review reports for close-out.
• Maintain material traceability and ensure class/IRS requirements are met.
• Prepare inspection reports and NCRs; coordinate with clients and surveyors.

Skills

Hull fabrication knowledge

Welding inspection

NDT coordination

Dimensional inspection

Material traceability

Block assembly & erection

Inspection documentation

QA/QC processes

Education

Diploma/B.E./B.Tech in Mechanical/Production/Naval Architecture/Marine Engineering or related field

Job description

Reporting To: Quality Manager / Project Quality Head

Job Purpose

To ensure that all ship hull fabrication, welding, erection, and outfitting-related structural activities are carried out in accordance with approved drawings, specifications, ITP/QAP, class requirements, and applicable marine standards such as IRS/IACS.

Key Responsibilities

• Hull Fabrication Inspection
• Inspect fabrication of plates, stiffeners, brackets, girders, bulkheads, tanks, wing blocks, pontoons, etc.
• Verify dimensions, alignment, fit-up, welding sequence and workmanship as per approved drawings.
• Ensure proper material identification and traceability.
• Welding Quality Control
• Verify welding is carried out as per approved WPS/PQR.
• Check welder qualification and validity of WQT/WPQ.
• Inspect pre-welding fit-up, root gap, alignment, tack welding and welding parameters.
• Monitor welding defects such as undercut, porosity, overlap, lack of fusion, cracks, excessive reinforcement, etc.
• NDT Coordination & Inspection
• Coordinate and monitor VT, MT, PT, UT and RT as applicable.
• Review NDT reports and ensure closure of rejected/defective welds.
• Coordinate with Class/IRS surveyors for required inspection and witnessing.
• Dimensional Inspection
• Carry out dimensional checks of hull blocks and structural members.
• Verify block length, breadth, height, diagonals, squareness, deformation and alignment.
• Maintain dimensional inspection records before block dispatch/erection.
• Material Inspection
• Verify MTC/Material Test Certificates against approved material grades.
• Ensure material identification, heat number and traceability.
• Verify material compliance with applicable Class requirements, including AH36 or equivalent approved grades where applicable.
• Block Assembly & Erection
• Inspect block assembly, positioning, alignment and welding.
• Verify erection tolerances and fairing/alignment before final welding.
• Monitor structural integrity during block joining and erection.
• Inspection Documentation
• Prepare and maintain:
• Inspection Reports
• Fit-up Inspection Reports
• Welding Inspection Reports
• Dimensional Reports
• NDT Reports
• Material Traceability Records
• NCRs and Corrective Action Reports
• Punch Lists
• Inspection Release Notes
• Class Inspection Records
• NCR & Corrective Action
• Identify non-conformities during fabrication and erection.
• Raise NCRs and coordinate corrective/preventive actions.
• Verify rectification and close NCRs with proper evidence.
• Class Client Coordination
• Coordinate inspections with IRS/Class Surveyors, client representatives and third-party inspectors.
• Prepare inspection offers and ensure work is ready before calling for inspection.
• Close Class and client observations within agreed timelines.
• Quality System Compliance
• Ensure compliance with approved ITP, QAP, Method Statements, SOPs and ISO 9001:2015 requirements.
• Conduct quality toolbox talks and awareness sessions for fabrication teams.
• Monitor calibration status of welding machines, measuring instruments and inspection equipment.

Required Qualification

• Diploma B.E. B.Tech in Mechanical, Production, Naval Architecture, Marine Engineering or related field.
• Certification in Welding Inspection NDT will be an advantage.
• Knowledge of shipbuilding standards, IRS/IACS requirements and welding practices.

Required Experience

Typically 3-8 years of experience in shipbuilding, ship repair, offshore fabrication, heavy engineering or structural fabrication.

Key Skills

Hull structural fabrication knowledge

Welding inspection

Drawing and specification interpretation

Dimensional inspection

NDT coordination

Material traceability

NCR/CAR handling

ITP/QAP implementation

Class/Client inspection coordination

Strong documentation and reporting skills

Key Performance Indicators (KPIs)

First-time inspection acceptance rate

Reduction in welding/structural defects

Timely closure of NCRs and Class observations

Accuracy and completeness of QA/QC documentation

Compliance with approved drawings and ITP/QAP

Reduction in rework and repair percentage

Timely block inspection and release.

Short profile for recruitment

Hull Quality Engineer will be responsible for quality control of hull fabrication, welding, block assembly, dimensional inspection and erection activities. The role will ensure compliance with approved drawings, WPS/PQR, ITP/QAP, Class/IRS requirements and project specifications, coordinate NDT and Class inspections, maintain quality documentation, identify and close NCRs, and ensure that all hull structures are accepted without compromising safety, quality or project schedule.