Head - Quality

Alpha Toyo Limited; Faridabad District; Presencial; INR 1.800.000 - 3.000.000; Jornada completa

Descripción de la vacante

Alpha Toyo Limited in Faridabad, Haryana, seeks a seasoned Quality leader to head QA/QC across plant facilities. You will drive audits, enforce IATF 16949/ISO 9001, and lead continuous improvement with Kaizen and 8D CAPA methodologies.

In this role, you will mentor the QA/QC team, collaborate with Plant Head, and coordinate with suppliers to reduce COPQ and improve first-pass yields in a high-volume automotive environment.

Formación

• Education: B.E./B.Tech or Diploma in Mechanical or Automobile Engineering.
• Experience: 10-15 years for B.Tech/B.E.; 15-20 years for Diploma Engineers.
• Industry Experience: Automotive / Auto Ancillary Industry.
• Quality Systems Mastery: IATF 16949, APQP, PPAP, PFMEA, SPC, MSA, Control Plans, 8D CAPA.
• Customer Interface: Interacting with OEM quality heads and clearing stringent audits.
• Location & Reporting: On-site in Faridabad, Haryana, reporting to Plant Head.

Responsabilidades

• Location & Reporting: Report to Plant Head, on-site at Faridabad Plant, Haryana.
• Strategic Quality Leadership & System Compliance: Lead QA & QC across plant facilities; ensure IATF 16949 and ISO 9001; lead audits.
• Customer Quality Assurance & Issue Resolution: Primary contact for OEM quality teams and audits; drive 8D, 5-Why, Ishikawa, DMAIC and FTA; implement CAPA with Poka-Yoke.
• Scrap, Rejection & COPQ Reduction: Reduce PPM and COPQ; standardize line gates, FPA and final PDI protocols.
• Supplier Quality Assurance & Development: Supplier audits, scorecards; resolve incoming material quality issues.

Conocimientos

Quality leadership

Auditing

Problem solving

Kaizen

8D CAPA

Educación

B.E./B.Tech / Diploma in Mechanical or Automobile Engineering

Herramientas

APQP

PPAP

PFMEA

SPC

MSA

Control Plans

Descripción del empleo

Roles and Responsibilities

• Location & Reporting: Reporting directly to Plant Head, on-site at Faridabad Plant, Haryana.
  
• 1. Strategic Quality Leadership & System Compliance: Lead overall QA & QC across plant facilities for Alpha Toyo and Nikko Auto. Champion rigorous adherence to IATF 16949:2016 and ISO 9001 standards; lead internal, system, process, and OEM customer audits. Core Tools: APQP, PPAP (Level 1-5), FMEA/PFMEA, SPC, MSA, and Process Control Plans.
  
• 2. Customer Quality Assurance & Issue Resolution (CQA): Apex single point of contact for OEM customer quality teams and surveillance audits. Driving structured problem-solving: 8D, 5-Why, Ishikawa (Fishbone), DMAIC, and FTA. CAPA with systemic Poka-Yoke solutions to eliminate defect recurrence.
  
• 3. Scrap, Rejection & COPQ Reduction: Plant-wide reduction in Customer PPM (less than 10 PPM / Zero Defect benchmark), internal rejection rates, rework, scrap generation, and Cost of Poor Quality (COPQ). Standardize line inspection gates, First Piece Approval (FPA), and final PDI protocols.
  
• 4. Supplier Quality Assurance & Development (SQA): Supplier quality evaluation frameworks, periodic audits, rating scorecards. Resolve incoming raw material (CRCA sheet metal, polymer resins, electrical contacts, bought-out components) quality issues.
  
• 5. Team Mentorship & Quality Culture: Lead, mentor, and upskill QA/QC team. Institutionalize Kaizen, 5S, Quality Circles, mistake-proofing.
  

Desired Candidate Profile

• Education: B.E. / B.Tech / Diploma in Mechanical, or Automobile Engineering.
  
• Experience: 10-15 Years for B.Tech / B.E., 15-20 Years for Diploma Engineers.
  
• Industry Experience: Proven track record in the Automotive / Auto Ancillary Industry.
  
• Quality Systems Mastery: Thorough expertise in IATF 16949, APQP, PPAP, PFMEA, SPC, MSA, Control Plans, and 8D CAPA.
  
• Customer Interface: Proven track record of interacting with OEM customer quality heads and clearing stringent audits.
  
• Location & Reporting: Reporting directly to Plant Head, based on-site in Faridabad, Haryana.