Head of Manufacturing

Amor Management Consultants; Chennai District; On-site; INR 3,000,000 - 6,000,000; Full time

Job summary

Amor Management Consultants seeks a Head of Manufacturing to lead end-to-end operations across automated facilities in India. You will strategize, optimize output, ensure regulatory compliance (Ayush, FDA, WHO-GMP), and drive cost-effective scale-up of new lines.

You will steer a cross-functional team in production, engineering, maintenance, and QA, delivering high-quality products with safety and efficiency as priorities.

Qualifications

• 15 years of experience in FMCG, Pharmaceutical, or Hygiene industries handling overall plant operations.
• B.E. in Mechanical or B.Pharm is required.
• Experience with automated manufacturing, lean manufacturing, TPM, and regulatory compliance.

Responsibilities

• Oversee daily production schedules across multiple lines to meet market demand.
• Manage high-speed automated manufacturing and packaging machinery.
• Ensure regulatory compliance with Ayush, FDA, WHO-GMP, ISO 9001, HACCP, and local laws.
• Drive cost optimization and scale-up of new production lines.

Education

B.E. in Mechanical, or B.Pharm

Tools

SAP ERP

PLC systems

Packaging lines

Job description

The Head of Manufacturing is responsible for leading, strategizing, and overseeing the end-to-end production operations across its automated manufacturing facilities. The position ensures maximum operational efficiency, stringent regulatory compliance (Ayush, FDA, WHO-GMP), cost optimization, and seamless scale-up of new high-speed automated production lines.

1. Production & Operational Excellence

• Drive Output: Oversee daily production schedules across OTC, Women's Hygiene, and beverage plants to meet market demands.
• Automation Management: Manage high-speed, fully automated manufacturing and packaging machinery (e.g., automated liquid filling, diaper/sanitary pad machines).
• Lean Implementation: Deploy Lean Manufacturing, 5S, Six Sigma, and Total Productive Maintenance (TPM) to minimize downtime and eliminate waste.
• Capacity Expansion: Lead execution and commissioning for new facility setups and line capacity expansions.

2. Quality, Compliance & Safety

• Regulatory Compliance: Maintain full compliance with WHO-GMP, ISO 9001, HACCP, Ayush department norms, and local pollution control laws.
• Quality Assurance: Partner with the Quality Control (QC) team to eliminate batch failures, minimize market complaints, and oversee raw material validation in SAP.
• EHS Leadership: Enforce strict Environment, Health, and Safety (EHS) protocols to achieve a zero-accident workplace standard.

3. Cost Control & Supply Chain Integration

• Budget Accountability: Control the plant operating budget (OPEX/CAPEX) and reduce the cost of production.
• Material Management: Sync closely with procurement and corporate supply chain teams to maintain optimal raw/packing material levels and reduce variances.
• Workforce Management: Direct a large cross-functional team across Production, Engineering, Maintenance, and Quality assurance.
• Skill Building: Up-skill shop-floor technicians and operators regarding safety guidelines and advanced machinery handling.

Candidate Profile & Requirements

• Education: B.E. in Mechanical, or B.Pharm
• Experience: 15 years of experience in the FMCG, Pharmaceutical, or Hygiene (Sanitary/Diaper) industries in handling overall plant operations.

Technical Skills:

• In-depth understanding of automated machinery calibration, PLC systems, and packaging lines.
• Working knowledge of SAP ERP (Production Planning & Quality Management modules).
• Sound knowledge of Ayurvedic/Pharma regulatory frameworks and GMP documentation standards.

Soft Skills: Exceptional leadership capability, strong negotiation tactics, problem-solving mindsets, and cross-departmental coordination