GM/Sr.GM – Central Engineering Services @Dahej

Gujarat Fluorochemicals Limited; Dahej; On-site; INR 1,500,000 - 2,100,000; Full time

Job summary

Gujarat Fluorochemicals Limited in Dahej invites applications for a Grade III leadership role in mechanical reliability and project planning. The role focuses on centralized services related to projects, planning and inspection, with emphasis on safety, quality, and cost control.

You will oversee budgeting, asset integrity programs, MRO supplier coordination, and SAP PM module support, driving RCFA, FMEA, and performance reviews with cross-functional teams.

Qualifications

• Leadership quality to drive department.
• Experience in RCM, RBI environment and applications of FMEA.
• Ability to analysis data using statistical process control, reliability modeling and prediction, Fault Tree Analysis, Weibull.
• Strong technical qualifications in mechanical engineering and reliability domain.

Responsibilities

• Drive safety and quality by design in capex from concept to commissioning.
• Coordinate annual engineering budget and monitor against projections.
• Monitor centralized joint measurement sheet processing to optimize lead time.
• Coordinate for monthly performance review of engineering department and MIS reporting.
• Drive asset preservation program and reliability initiatives across plants.

Skills

Leadership

RCM experience

FMEA

Reliability engineering

Data analysis

Weibull analysis

Statistical process control

Education

BE/B Tech in Mechanical Engineering

M.Tech in Reliability Engineering

Chartered engineer / professional institute member

Job description

Company

Grade / Level III

Division / Department

Job Purpose

• Provide centralized services related to projects, planning and inspection
• Assist Engineering head in new initiatives | development

Prinicipal job accoutabilities

Accountabilities

Major Activities

Key Performance Indicators

Projects

• Ensure Safety and quality by design in capex from concept to commissioning
• Arrange to prepare cost estimates of brownfield projects for checking viability
• Support project owners in preparing premise document of project
• Monitor and control project progress by review with cross functional team, seek support as required and appraise senior management about progress for meeting delivery
• Monitor and optimize project inventory and reduce to the extent ? Project execution with zero incidents and within 10 % deviation of cost & delivery

Planning

• Ensure to prepare annual engineering budget and present to management for approval
• Monitor engineering budget and control against projections
• Monitor centralized joint measurement sheet processing to optimize lead time
• Ensure to provide centralized workshop services for emergency breakdown repairs
• Ensure validation of incoming tools & tackles, mobile equipment and powered machines brought by contractors
• Ensure audit contractors for enhancement of safety and house keeping
• Coordinate for monthly performance review of engineering department
• Generate engineering MIS for monitoring and control
• Support SAP implementation of PM module
• Coordinate for OLA to contractors and improve SLAs time to time
• Ensure centralized mobile equipment allocation ? Expenditure within budget ? Save cost by providing centralized services

Inspection

• Participates in the development of criteria for and evaluation of equipment and technical MRO suppliers and technical maintenance service providers.
• Coordinate GFR requirements with all stakeholders and monitor compliance
• Strengthen condition monitoring program and enhance effectiveness
• Drive reliability function team and promote for RCFA & FMEA
• Drive preventive inspection of process safety critical equipment
• Drive the process of identifying damage mechanisms in case of major breakdowns
• Ensure quality assurance related to insulation, painting, welding and fabrication
• Ensure receiving inspection of engineering material
• Drive asset preservation program centrally
• Participates in the final check out of new installations.
• Guides efforts to ensure reliability and maintainability of equipment, processes, utilities, facilities, controls, and safety/security systems.
• % Compliance to inspection schedules
• % Compliance to inspection observations

Compliance sustainability and integrity ? Ensure all activities under his/her control and supervision are compliant with all the laws of land and statutory requirement. ? Conduct all operation of function, ensuring social responsibility and accountabilities by following the company guideline of the same. ? Be responsible for ethical operation under his control. ? Be responsible for prevention, detection and reporting of bribery and other forms of corruption including breach of code of conduct and other company regulation. ? Avoid all such activity that could lead to or imply breach of code of conduct, anti-bribery and anti-corruption etc.

Skills and academic qualifications

Educational Qualifications

Preferred Qualification -

Functional Skills

Functional Skills Required -

• Leadership quality to drive department
• Demonstrated work experience in RCM, RBI environment and applications of FMEA
• Ability to analysis data using statistical process control, reliability modeling and prediction, Fault Tree Analysis, Weibull

Technical Skills required

• BE/B Tech in Mechanical Engineering, M.Tech in Reliability Engineering or equivalent will be an advantage and charter member of relevant engineering institute or international equivalent.