FEA Simulation Engineer

Sterlite Technologies (STL); Chhatrapati Sambhajinagar District; Sur place; INR 1 800 000 - 3 000 000; Plein temps

Résumé du poste

Sterlite Technologies seeks a Sr. FEA Simulation Engineer in India to drive design, multi-physics simulations, and AI-driven automation for Optical Fiber, OFC, and Optical Interface products.

You will build high-fidelity ANSYS models, validate with lab tests, and collaborate with NPD, process engineering, and manufacturing to accelerate concept validation and improve yields.

Qualifications

• Deep foundation in solid mechanics, strength of materials, thermodynamics, plastics/polymer physics, and empirical model validation methodologies.
• Mastery of 2D/3D CAD modelling and ANSYS Mechanical/Workbench; static, non-linear, modal, harmonic, fatigue and thermal analyses.
• Hands-on Python and AI/ML frameworks to automate pre/post-processing, data analytics, and optimization.
• Experience with injection molding simulation tools (Moldflow, ANSYS Mold) for warpage and shrinkage modeling.

Responsabilités

• Develop and deploy high-fidelity FEA models (structural, thermal, extrusion, dynamic, multi-physics).
• Collaborate with NPD, process engineering, and manufacturing to translate requirements into FEA strategies.
• Perform static, dynamic, modal, harmonic, fatigue, and thermal analyses; diagnose failure modes.
• Architect and implement AI/ML-driven automation for end-to-end FEA workflows from CAD to data extraction.
• Establish SOPs and maintain technical documentation and simulation libraries.

Connaissances

Solid mechanics

Strength of materials

Thermodynamics

Polymer physics

Validation methodologies

CAD modelling

ANSYS Mechanical

Static analysis

Non-linear analysis

Modal analysis

Harmonic analysis

Transient dynamics

Fatigue analysis

Thermal stress

Python

AI/ML

Moldflow

ANSYS Mold

Data analytics

Communication

Formation

B.Tech/B.E. Mechanical

M.Tech/M.E. Mechanical

Outils

CAD / CAD modelling

Python scripting

AI frameworks

Description du poste

Hello Jobseekers!

Greetings!!!

About Sterlite Technologies - A leading optical and digital solutions company, and for moreinformationabout STL.

Visit the official website: https://stl.tech/

Designation: Sr. FEA Simulation Engineer

Role Purpose Drive the design, process optimization, and reliability validation of Optical Fiber (OF),Optical Fiber Cable (OFC), and Optical Interface (OI) connectivity products by developingdynamic multi-physics FEA models. Leverage deep expertise in solid mechanics,thermodynamics, strength of materials, and polymer/plastics behaviour, while architectingAI-driven Python automation to accelerate simulation workflows and product innovation.
What the role entails
(Key Responsibilities)

• Develop and deploy high-fidelity FEA models (structural, thermal, extrusion,
  dynamic, and non-linear multi-physics) to support design, development, and
  reliability testing of Optical Fiber (OF), Optical Fiber Cables (OFC) and Optical Interfaces (OI) / connectivity products.
  Partner with NPD, process engineering, and manufacturing teams to translate complex engineering requirements into actionable FEA strategiesaccelerating concept validation, material optimization, and process yield improvements while continuously validating numerical simulation results against physical lab testing to ensure maximum model accuracy and empirical correlation.
  Conduct comprehensive static, dynamic, modal, harmonic, fatigue, and thermal stress analyses using ANSYS to identify failure modes, diagnose root causes, and engineer robust design countermeasures.
  Architect and implement AI/ML-driven frameworks and Python scripts to automate end-to-end FEA workflowsfrom CAD pre-processing and mesh generation to automated data extraction, post-processing, and predictive design optimization.
  Establish baseline CAE strategies and Standard Operating Procedures (SOPs) for product/process standardization. Generate and maintain comprehensive technical documentation, analysis reports, and simulation libraries.
  

What we are looking for in you

• Required Skills:
  Deep foundation in solid mechanics, strength of materials, thermodynamics,
  plastics/polymer physics, and empirical model validation methodologies.
  Mastery of 2D/3D CAD modelling and ANSYS Mechanical/Workbench. Expert-level capability in static, non-linear, modal, harmonic, transient dynamic, fatigue, and thermal stress analyses.
  Hands-on proficiency in Python and AI/ML frameworks to build custom automation scripts for pre/post-processing, data analytics, parametric optimization, and predictive simulation pipelines.
  Practical experience in injection molding simulation tools (e.g., Moldflow, ANSYS Mold) to model warpage, shrinkage, and structural integrity for optical connectivity enclosures and precision plastic hardware will be added advantage.
  Proactive problem-solver with strong diagnostic abilities. Proven track record of managing concurrent projects, driving technical direction, and correlating simulation data with experimentalists.
  Excellent verbal and written communication skills to articulate complex engineering insights to cross-functional stakeholders, author simulation SOPs, and maintain technical documentation

• Location Silvassa / Chh. Sambhainagar

Experience & Education
B. Tech /B.E. in Mechanical engineering with 5 - 8 years of experience or M. Tech / M.E. in Mechanical engineering with 4 - 7 years of experience