JOB DESCRIPTION
Design Manager - Gas/Chemical/Exhaust/Water Delivery Systems
Position.
Design Manager - Gas/Chemical/Exhaust/Water Delivery Systems
Department - Engineering & Design.
Location - Noida, Uttar Pradesh (with periodic travel to client fab sites in India).
Experience - 7 to 10 years in piping / process design; minimum 2 years in a lead or supervisory role.
Reports to General Manager.
Leads team of 2-4 Design & Drafting Engineers.
Role Type - Full-time, permanent
About Us: VAYU EPC is a semiconductor and solar turnkey integration company serving India's fab, R&D and photovoltaic manufacturing ecosystem. We execute turnkey Gas Distribution System (GDS), Chemical Distribution System (CDS), bulk specialty gas and ultra-high-purity (UHP) utility projects for semiconductor, compound-semiconductor and TOPCon solar cell facilities. Our customer base spans commercial fabs, IITs, IISc, DRDO, ISRO and leading solar manufacturers.
Role Summary:
The Design Manager owns the engineering design deliverables for our gas, chemical and process-piping projects, from concept through issued-for-construction. You will size lines, run the hydraulic and process calculations, select components, and produce complete, construction-ready P&IDs and design packages, while leading a small team of design and drafting engineers. The role is hands-on: you will do the engineering yourself and set the standard for the team, working closely with the General Manager, project managers, OEM partners and customer fab engineering teams.
Key Responsibilities:
Design & Engineering:
- i) Lead the design of gas/chemical/exhaust systems, and process/utility piping (UHP, PCW, exhaust, DI/UPW).
- ii) Develop complete Piping & Instrumentation Diagrams (P&IDs) with correct tag numbering, line lists, valve lists, instrument lists and interlock/safety logic; own P&ID revisions through HAZOP and customer review cycles.
- iii) Prepare process flow diagrams, design basis documents, equipment datasheets and design calculation reports for each project.
- iv) Perform piping and process calculations: line sizing, pressure-drop and pressure-budget analysis (Darcy-Weisbach/compressible flow), velocity checks, purge/vent sizing, relief valve and rupture disc sizing, vessel and cylinder cabinet flow-limit checks, and thermal expansion/stress screening.
- v) Select and specify components including valves (diaphragm, bellows, ball, regulators, pneumatic actuators), fittings, filters, purifiers, flow controllers, transmitters, gas detection and sensors, with appropriate material, cleanliness (EP/BA), pressure class and compatibility for the service.
- vi) Produce piping layouts, isometrics, support and routing schemes, cleanroom penetration details and weld specifications together with the drafting team.
- vii) Ensure designs comply with applicable codes and standards, including SEMI (S2, S6, F-series), ASME B31.3, ASME BPVC, CGA, NFPA 55/318, IS / SMPV Rules, PESO requirements and ISO 14644 cleanroom practices.
- viii) Review OEM/vendor documentation and integrate purchased equipment (gas, chemical, exhaust systems) into overall system design.
Team Leadership:
- i) Manage and mentor a team of 23 Design and Drafting Engineers; plan workload, set drawing standards and templates, and review all outgoing deliverables for accuracy and quality.
- ii) Maintain the design document control system: drawing register, revision control, checking and approval workflow.
- iii) Build design calculation templates, component libraries and a standard P&ID legend/symbol set to improve repeatability across projects.
Project & Customer Interface:
- i) Support proposals and tenders with concept designs, preliminary P&IDs, bills of material and engineering effort estimates.
- ii) Participate in design reviews, HAZOP/safety reviews and technical clarification meetings with customers, consultants and OEM partners.
- iii) Provide engineering support during procurement, installation, testing (leak, purity, pressure) and commissioning; resolve site design queries and issue as-built documentation.
- iv) Coordinate with civil, HVAC, electrical and automation disciplines on interfaces such as pipe racks, penetrations, exhaust and control integration.
Candidate Profile:
Education & Experience:
- i) Bachelor's degree in Mechanical or Chemical Engineering (Master's is a plus).
- ii) 7-10 years of experience in piping and process system design, of which at least 3 years should be in gas/chemical/oil&gas/semiconductor/solar/pharma/electronics fab utilities, or industrial gas/chemical systems.
- iii) Demonstrated track record of independently producing complete P&IDs and design packages that have been built and commissioned.
- iv) Prior experience leading or checking the work of junior engineers/draftsmen.
Technical Skills:
- i) Strong fundamentals in fluid mechanics, compressible flow, two-phase and vacuum/exhaust flow, and heat transfer as applied to piping systems.
- ii) Practical knowledge of instrumentation and control: pressure/flow/temperature transmitters, MFCs, gas detectors, PLC/SCADA interfaces, interlock philosophy and cause-and-effect matrices.
- iii) Working knowledge of material selection for corrosive, toxic, pyrophoric and ultra-high-purity services (SS316L EP/BA, PFA/PVDF/PP, Hastelloy), and of cleanliness and particle/moisture specifications.
- iv) Proficiency in AutoCAD (2D) and at least one plant design/3D tool such as AutoCAD Plant 3D, SmartPlant P&ID/3D, AVEVA E3D or Revit MEP; competence in Excel/MathCAD for engineering calculations; exposure to pipe stress (CAESAR II) or CFD tools is desirable.
Preferred:
- i) Experience with Chemical, Projects, Oil & Gas industries.
- ii) Exposure to turnkey EPC project execution and working with international OEM partners.
- iii) Understanding of engineering calculations.
Competencies:
- i) Rigorous and detail-oriented; takes ownership of the correctness and safety of design output.
- ii) Clear technical communicator, able to present and defend design decisions to customers and reviewers.
- iii) Structured project thinker who can plan deliverables, manage revisions and hold schedules.
- iv) Coaching mindset for developing junior engineers.
- v) Willingness to travel to customer sites in India as required (typically 10-20%).
What We Offer:
- i) A senior, hands-on engineering role at the core of India's growing semiconductor and solar manufacturing ecosystem.
- ii) Direct exposure to international OEM technology partners and to marquee customers across commercial fabs, R&D institutes and solar manufacturers.
- iii) Autonomy to build the design function, its standards and its tools.