Engineer - Controls Engineering - GE Vernova

Polluxa, Inc.; Gujarat; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Polluxa, Inc. is seeking an Engineer – Control System to lead hardware and software design for hydro control system packages across one or more power plant projects.

The role involves configuring PLCs, HMIs, servers, and network components, with emphasis on Rockwell/Mark VIe environments and third‑party control solutions. You will collaborate with MPEs and managers to ensure delivery per schedule, perform FAT support, and travel to customer or supplier sites as needed for technical discussions

Responsibilities

• Work on power plant control system design deliverables, involving PLC, IO devices, HMI, Workstations, etc.
• Install and configure servers, network managed Switches, etc., for a power plant control environment (Rockwell, Mark VIe).
• Read processing notices and create functional analysis documents and perform SW programming, logics, mimics as per P&ID and standard faceplates using automation design tools.
• Perform Soft IO configuration for standard communication protocols prevailing in the industry (Modbus, IEC61850, IEC60870-104, DNP3).
• Interlocking design, wiring principles, and testing of control panels at GE Vernova workshop or supplier premises, support FAT.
• Deliver trainings programs to internal and external customers.

Skills

PLC programming

HMI design

Automation design

Documentation

Tools

RSLogix/Studio 5000

FT View

Cimplicity

Workstation ST

Job description

Job Description

About Position

As Engineer Control System, you will be responsible for project execution activities on Control System design and working for Hydro Control System COE.

You will work autonomously and deliver as directed and under supervision of the Main Package Engineer (MPE, Control System COE) for the project or by the Control System Engineering Manager/Team Leader.

You will perform hardware and software design of the various hydro Control system packages for one or more projects, on own DCS or on 3rd party control solutions.

Role & Responsibilities

• Work on power plant control system design deliverables, involving PLC, IO devices, HMI, Workstations, etc.
• Install and configure servers, network managed Switches, etc., for a power plant control environment (usually Rockwell, Mark VIe control system).
• Read processing notice, create Functional Analysis documents and perform SW programming, logics, creation of static and dynamic mimics as per P&ID and standard faceplates using Automation design tools (RS Logix, Studio 5000, FT View, Control ST, Cimplicity, Workstation ST, etc.), HMI configuration, Alarm display, etc., simulation testing of software.
• Perform Soft IO configuration for standard communication protocols prevailing in the industry (Modbus, IEC61850, IEC60870-104, DNP 3, etc.).
• Perform interlocking design, wiring principles, etc. testing of control panels at GE Vernova workshop or supplier premises, support FAT, etc.
• Implement secure design practices in system design and software programming.
• Perform contract analysis, concept design, reverse engineering, prepare work-statement document.
• Document technical data generated for the assigned project, upload and manage documents on PLM as assigned.
• Review supplier documents (IO list, P&ID, Minfex data of partners) and prepare/update IO list.
• Work on supplier technical specification for BTS or BTP DCS solution, coordinate do technical follow up.
• Prepare/update Logic programs, HMI mimics views as per P&ID and standard faceplates.
• Prepare and update OMM document.
• Deliver as per project schedule and implementation plan.
• Undertake occasional short-term travel to customer and supplier premises for technical discussions, design follow-up, testing, FAT, etc.
• Perform Site Survey activities, mapping existing systems and compile design inputs.
• Prepare de-commissioning and dismantling needs (manuals) for the system.
• Nature of Products/Projects – Power plant control system (BTS or BTP)
• Partnership – This role calls for cross-functional interface, positioned on control design, in coordination with several process partners and customers.
• Deliver trainings programs to internal and external customers.
• Work on quality & productivity improvement and cost-out actions.