Controls Design Engineer

Spg Consulting And Solutions Services; Bengaluru; On-site; INR 1,000,000 - 1,800,000; Full time

Job summary

Spg Consulting And Solutions Services seeks a Controls Design Engineer to design electrical loop schematics, SLDs, panel layouts, and control systems including PLC and HMI for turbomachinery projects. The role spans new production orders, aftermarket updates, and retrofits with emphasis on quality and timely delivery.

Responsibilities include HMI software changes, PLC ladder logic, and integration with cross-functional teams while participating in reviews and risk assessments.

Qualifications

• Bachelor's degree in Electrical Electronics or Electrical Engineering; 8-12 years experience, or PG/Master's with 5-8 years.
• Sound knowledge of PLC systems and control panel layouts.
• Experience with PLC software/tools (RSLogix 5000) and HMI design tools.

Responsibilities

• Design electrical loop schematics (ELS) and single line diagrams (SLD).
• Create electrical wiring diagrams, interconnect schedules, and displays/HMI software.
• Select PLC hardware and design industrial automation systems; implement ladder logic.
• Support project management, QA, and cross-functional teams through project lifecycle.

Skills

PLC Systems

HMI Design

Electrical CAD

Promis-e CONNECT

AutoCAD

EPLAN

Schematic Design

Team Collaboration

Education

Bachelors in Electrical Engineering

Masters in Electrical Engineering

Tools

Promis-e CONNECT

AutoCAD

EPLAN

Job description

Controls Design Engineer (CDE) - The main function is to work on design of electrical loop schematic (ELS) , Single Line Diagram (SLD) , Electrical Panel Layout and Control system design including PLC SW and HW , HMI SW changes for turbomachinery projects for New equipment (NPI, NTI) or Aftermarket product changes or upgrades.

Design of turbine and driven equipment control systems and upgrades to existing field equipment, while meeting established expectations for quality and timeliness (driven equipment includes, but is not limited to, gas compressors, pumps, and industrial power generators).

Responsible for Electrical design maintenance for new production orders, aftermarket, new product development, retrofits, refurbishments, and upgrades to support varying configurations sold to the customer.

Create the electrical schematic, console and package electrical wiring diagrams, interconnect wiring schedule, controller and display (HMI) software.

Design Industrial Automation system including the PLC HW selection and system design and PLC SW changes using Ladder Logic.

Make subsequent changes to HMI SW design.

Additionally, the candidate will support Project Management to develop and define custom requirements, as well as supporting the manufacturing and test organizations through successful completion of the project, maintaining a close liaison with Standards Engineering to ensure that design improvements are incorporated into the relevant standard database(s) and will participate in HAZOPS, customer design reviews, technical task risk assessments, Factory Pre-Commissioning (FPC), acceptance tests and support field personnel through equipment commissioning.

Understanding assembly and field issues and able to do investigations based on performing root cause analysis, defining corrective actions, and providing containment for diversified products and custom features.

Investigated Change requests should be implemented using Promise-e CONNECT Windchill Configurable products.

This position includes electrical schematics design review for gas turbine engine and driven system packages in Bentleys Promis-e CONNECT design software to meet ANSI/IEC/CEC/NEMA/ISA standards.

Responsible for the design maintenance of electrical standard composite for new production sales order projects, aftermarket, new product development, retrofits, refurbishments, and upgrades to support varying configurations sold to the customer.

To be part of Built In Quality gate process to reduce EDC (Engineering Design check) error counts.

Implementing enhancements, system drawing corrections, and process corrections.

Implement the design changes by closely interacting with Cross functional team which includes Engineering , Plant , Sales and service functions.

Skills:

Sound Knowledge on PLC Systems, RSLogix 5000, HMI designer tools, hydro mechanical devices and control panel layouts.

Strong work experience in PLC, Medium and Low voltage modules like switch gears, MCC, VFD, Generators, Battery charger etc.,

Hands on experience with Electrical CAD package (Promis-e CONNECT), experience using AutoCAD, E-PLAN or similar is essential.

Excellent communication and articulation skills is a must.

Experience in Oil Gas Industry, Electric Power Generation, Turbine domain, Renewable Energy generation , Electrical Panel developers etc will be added advantage.

Proficient in Product Life Cycle Management (PLM).

Experience in New Product Development (NPI) Full product cycle.

Strong Experience in Collaborating with Various Cross functional teams on understanding requirements to develop and implement new/improve processes.

Experienced in all project phases using Agile Methodologies (Scrum/Sprint/Azure DevOps) will be added advantage.

Education:

• Bachelors degree in Electrical Electronics or Electrical Engineering with 8-12 years or PG or Masters or equivalent with 5-8 experience required.

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