Dy. Manager - NPME Engine

Mahindra And Mahindra Ltd.; Nagpur District; On-site; INR 1,500,000 - 2,400,000; Full time

Job summary

Mahindra & Mahindra Ltd. in India is seeking a seasoned manufacturing/industrial engineer to design and implement assembly processes and plant layouts for engine/machinery production. You will drive line balancing, PFMEA, and process optimization across Gen-1 and Pilot batches.

The role requires strong knowledge of engine manufacturing, DCPs, and CAD/ERP tools, with a focus on reducing risks and improving efficiency in a dynamic plant environment.

Qualifications

• Bachelor of Engineering in Mechanical Engineering or Automobile Engineering.
• Experience in manufacturing process design and plant layout preparation.
• Experience in machine procurement, installation and commissioning of assembly and testing equipment.
• Strong knowledge of engine manufacturing processes, PFMEA, RPN reduction and DCP preparation.
• Experience with SAP and Teamcenter for BOM handling.
• Awareness of advanced technologies.
• Able to train manufacturing/QA teams for new model assembly processes.

Responsibilities

• Plan and implement new assembly processes and line balancing.
• Establish and monitor assembly processes during Gen-1/Gen-2/Seeding/Pilot batches.
• Audit processes and systems during SOVP and support APPAP closure.
• Support ramp-up with the Production Team.
• Prepare RFQs, budgets, supplier evaluations and trials at supplier end.
• Create process sheets, PFMEA, SOP and Control Plans for new models.

Skills

Manufacturing process design

Plant layout planning

Line balancing

Engine manufacturing

PFMEA

RPN reduction

DCP preparation

Vendor & procurement

Training for manufacturing/QA

Process improvement

Education

BE Mechanical Engineering/Automobile Engineering

Tools

SAP

Teamcenter

Job description

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• Overall Layout Planning. Knowledge of Layout making on Auto Cad with various options to optimize and facility planning for each line stations and sub assembly stations.
• Material movement finalization along with trolleys design approvals. Installation and commissioning of assembly line equipment such sub assembly station, Pressing machines, Main line conveyors, Assembly tooling’s, Testing, Tightening, Sealant dispensing, Riveting. Filtration, Low-cost automations, POKAYOKES, Material handling trolleys, Tightening tool & Cleaning machine.
• Provide Design Inputs to Engineering Team for ease of Manufacturing.
• Planning for Optimum Utilization of Existing Facility.
• Process improvement with model specific add on engines in test beds
• Aware of Final assembly lines of Automobiles/Farm machinery along with Engine Lines experience is must.
• Knowledge of Basic assembly process like Tightening, floats, sealant application, Alignment, Bearing pressing, Various testing equipment along with conceptualization for any special requirements
• Basic knowledge of Industrial engineering like Line balancing, Work content measurement, Takt, NVA identification, VSM, Productivity improvement, Manpower estimation.
• Prepare, execute & impart training to manufacturing/QA for new model assembly process.
• Establish & monitor assembly process during Gen-1/Gen-2/Seeding/Pilot batches.
• Audits of processes and system during SOVP & support for APPAP closure
• Planning & Execution of New hot testing set up. should have worked in Engine MFG line in either- Farm equipment’s, or Supplier, Special Knowledge of CRDI technology and testing practices is must.
• Preparation of RFQ, scope, Technical Finalization of testing Equipment.
• Preparation of Budget, RFQ, Comparison of suppliers, Requisition documents preparation, Planning and coordinating of Trials at supplier end and commissioning in House.
• Creation of gateway documents. Hands on experience on making of Process sheets, PFA, SOP PFMEA, and digitization of assembly process along with various assembly tools like DC nut runners, preload measurement, Oil seal and bearing pressing etc. Preparation of Process FMEA, PFD, Control Plans & SOP for new models
• Project Management for Engine Testing Readiness.
• Engine Test bed proving out with co-relation trials & handover to the user.
• Support Production Team for Ramp Up.
• Green & Brown field experience of facility required
• Testing Equipment & Practices: CNG/CRDI system testing and conceptualization of special requirements

Experience

8 years

Industry Preferred

Qualifications

BEMechanical Engineering/Automobile Engineering

General Requirements

• Should have knowledge of Manufacturing process design Plant layouts preparation, Design & development of assembly processes.
• Exp in machine procurement & REQ
• Should have knowledge of Installation and commissioning of assembly, testing Equipment.
• Sound Knowledge of Engine MFG processes, Designing & Planning Experience in DCP preparation, PFMEA updation & review mechanism, RPN reduction Knowledge of Advanced technologies

BOM handling
Hands on experience in SAP, Team centre handling

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.

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