Dy.Manager-Mechanical Maintenance

Adani Group; Waidhan; On-site; INR 1,200,000 - 2,000,000; Full time

Job summary

Adani Group in Madhya Pradesh is seeking a Mechanical Engineer to oversee boiler (pressure parts) maintenance at a power plant. You will ensure reliability, coordinate outages, and maintain documentation and safety training.

Requires 5+ years in boiler maintenance, BE/B.Tech in Mechanical Engineering, and hands-on experience with BTG, valves, APH, and FGD equipment. You will manage spares, budgets, MIS reports, and contractor oversight.

Qualifications

• 5+ years in boiler maintenance within a power plant or similar industrial setting.
• Experience with boiler components such as pressure parts, valves, APH and FGD equipment is preferred.
• Knowledge of safety systems and maintenance management (O&M) practices.

Responsibilities

• Lead Mechanical Boiler (Pressure Parts) maintenance and resource allocation.
• Ensure availability and reliability of boiler equipment (pressure parts, VALVES, APH, FGD).
• Execute predictive, preventive, and corrective maintenance per schedules.
• Coordinate maintenance during outages to minimize downtime.
• Draft and refine SMPs and maintain equipment history records.

Skills

Boiler maintenance

BTG knowledge

Budget management

Emergency response

Maintenance management

Education

BE/B.Tech Mechanical Engineering

Job description

Purpose/Objective

• This role will be responsible for executing assigned maintenance tasks, ensuring the operational reliability of boiler equipment, and adhering to maintenance schedules.
• This role includes coordinating maintenance during outages, preparing and maintaining documentation, and providing safety training.

Key Responsibilities of Role

• Lead Mechanical Boiler (Pressure Parts) Operational Oversight and Resource Allocation: Perform execution of assigned maintenance tasks as per the resource plan for boiler components (Pressure Parts).
• Ensure the availability and reliability of boiler equipment, including pressure parts, valves, APH, FGD equipment, pipes, and supports.
• Execute predictive, preventive, and corrective maintenance with adherence to the maintenance schedules.
• Coordinate maintenance activities during outages, ensuring efficient use of resources and minimal downtime.
• Maintain the cleanliness and organization of the boiler area.
• Support team leads and section heads in emergency response and handling.
• Participate in structural trainings and audits for the boiler area.
• Provide comprehensive safety training to contractors, ensuring timely updates are recorded in the KRONOS system.
• Documentation and Quality Assurance: Draft and refine Standard Maintenance Procedures (SMPs) for review and implementation.
• Execute the management of equipment history records.
• Uphold the integrity of maintenance documentation and records for future reference and compliance.
• Prepare reports for RCA, FMEA, BTL, ZFO, Technical audits, as well as AOH and COH, based on inputs from Team Leads and Section Heads.
• Prepare NFAs and PR approval sheets, as guided by Section Head.
• Prepare different MIS reports such as safety MIS, ORM/SRM, Legatrix reports, etc.
• Budget and Inventory Management: Contribute to budgeting processes with accurate maintenance and operational insights.
• Issue necessary spares and materials from stores, ensuring timely availability for maintenance tasks.
• Raise PRs as directed and follow up with Team Leads for approvals.
• Manage the inventory of spares, insulation sheets, and refractory materials, managing annual requirements.
• Assist with attendance and resource quantity verification to optimize manpower and material use.
• Execute maintenance activities within allocated budgets, emphasizing cost-effectiveness and resource conservation.
• Business Sustainability: Implement and follow IMS, AWMS, DISHA and CHETNA guidelines within the department Enforce safety protocols during maintenance execution in alignment with CHETNA guidelines.
• Maintain strict adherence to safety compliances and initiatives as part of the company's safety drives.
• Confirm and document compliance with safety standards as per GENSUITE requirements.
• Digitization and Automation: Support comprehensive digitization strategies to optimise operational efficiency.
• Innovate and implement automation solutions to support overall organisational goals / strategy.
• Key Stakeholders - Internal: Operations & Maintenance Stores Support Functions Key Stakeholders - External: Contractors

Technical Competencies

• Boiler, Turbine, and Generator (BTG) Knowledge-APL,Budget Management-APL,Emergency Response-APL,Maintenance Management (O&M)-APL

Qualifications and Experience

• Educational Qualification: B. tech/BE in Mechanical Engineering or a related field from a recognized institution.
• Work Experience (Range of years): 5+ years of experience in boiler maintenance within a power plant or similar industrial setting.
• Preferred Industry: Experience in the thermal power generation industry, particularly with exposure to boiler maintenance and mechanical systems.