Associate Manager - C&I - O&M

Adani Group; Mundra; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Adani Group in Mundra, Gujarat, is seeking an experienced C&I Engineer to maintain and enhance the operational excellence and reliability of Boiler-related C&I systems. The role involves on-field maintenance, calibration, overhauls, and root-cause analysis to prevent failures and ensure continuous operation.

You will lead calibration, troubleshooting, and MoC implementations while coordinating with multiple departments to optimize equipment availability and safety.

Qualifications

• Bachelor's degree in C&I or Electronics & Communication or equivalent.
• 8+ years of experience in C&I systems, preferably in power plant boiler operations.
• Experience in power generation or related process industries focusing on control & instrumentation systems.

Responsibilities

• Lead Field instrumentation (Boiler) Operational Excellence and Equipment Reliability across C&I systems.
• Conduct routine maintenance of MOV, Boiler, and Auxiliaries to prevent failures.
• Execute timely overhauls of Boiler systems to maintain operational integrity.
• Troubleshoot and rectify breakdowns to ensure continuous operation.
• Coordinate with other departments to minimize maintenance delays and optimize availability.
• Calibrate as per schedule and prepare detailed reports on findings and adjustments.
• Provide on-field support for RCA, FMEA, ZFO to enhance reliability.
• Implement MoC protocols for safe and compliant modifications.
• Backups of Boiler PLC and auxiliary systems to secure data.

Skills

Field instrumentation

Calibration

Troubleshooting

Maintenance planning

Education

Bachelor's degree in C&I or Electronics & Communication

Tools

Boiler PLC

SIS (Safety Instrumented Systems)

CAMS

FMEA

Job description

Purpose/Objective

• This role is responsible to maintain and enhance the operational excellence and reliability of all Control & Instrumentation systems associated with Boiler systems.
• This role is pivotal for conducting on-field maintenance activities including routine maintenance, timely overhauls, and calibration of equipment to prevent failures and ensure continuous operation.

Key Responsibilities of Role

• Lead - Field instrumentation (Boiler) Operational Excellence and Equipment Reliability: Monitor the availability and functionality of all C&I systems related to Boiler area including firing systems, Mill fan, ASLD, CAMS, and MOV.
• Conduct routine maintenance of MOV, Boiler, and Auxiliaries to prevent equipment failures.
• Execute timely overhauls of the Boiler systems to maintain operational integrity.
• Troubleshoot and rectify breakdowns of equipment to ensure continuous operation.
• Coordinate with other departments to minimize maintenance delays and optimize equipment availability.
• Execute calibrations as per schedule and prepare detailed reports on findings and adjustments.
• Provide on-field support for Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), Zero Forced Outage (ZFO) to enhance system reliability.
• Implement MoC (Management of Change) protocols to ensure safe and compliant modifications to equipment and processes.
• Technical and Process Improvement: Perform periodic backups of Boiler PLC and auxiliary systems to secure operational data.
• Provide resources and guidance to contractor technicians for routine maintenance tasks.
• Follow the established checklist for equipment maintenance to ensure thoroughness and accuracy.
• Maintain the FGD (Flue Gas Discharge) systems to ensure environmental compliance.
• Inventory Management and Documentation: Provide inputs to Team Leads for effective spares and inventory management, including the development of indigenous spares.
• Manage the procurement process for equipment and services, ensuring value for money and adherence to financial guidelines.
• Manage documentation and as-built drawings for the section.
• Business Sustainability: Implement and Follow IMS, AWMS, DISHA, CHETNA guidelines within the department.
• Maintain a culture of safety by providing proper training and ensuring adherence to safety protocols and ensuring zero accidents.
• Implement field related ZFO Action Items and AWMS initiatives.
• Adhere to BPT processes, technical audits, and compliance requirements.
• Report unsafe conditions, acts, and near misses in the work area to prevent incidents.
• Follow the guidelines of the work permit system to ensure safe working conditions.
• Ensure adherence to statutory compliances and regulations.
• Digitization and Automation: Execute comprehensive digitization strategies to optimize operational efficiency.
• Implement automation solutions to support overall organizational goals/strategy.
• Implement process and system improvements, adopting newer technologies and innovative ideas.
• Key Stakeholders - Internal: Environment & Sustainability Techno Commercial Operations & Maintenance Security Stores Support Functions ENDORSE ENOC Key Stakeholders - External: Vendor

Technical Competencies

• Control Loop tuning and Optimisation-APL,Digitization and Automation-APL,Emergency Response-APL,Instrument Calibration and Maintenance-APL,Inventory and Spares Parts Management-APL,Performance and Root Cause Analysis-APL,Process Control Systems-APL,Safety Instrumented Systems (SIS)-APL

Qualifications and Experience

• Educational Qualification: Bachelor's degree in C&I or Electronics & Communication or equivalent degree.
• Work Experience (Range of years): 8+ years of experience in in C&I systems, preferably in power plant boiler operations.
• Preferred Industry: Experience in power generation, or related process industries with a focus on control and instrumentation systems.