Design Validation Engineer- Prop. Parts

Hero MotoCorp Ltd.; Jaipur; On-site; INR 1,800,000 - 2,800,000; Full time

Job summary

Hero MotoCorp Ltd. in India seeks a senior mechanical engineer to validate engine proprietary parts (piston assembly, bearings, oil pump, etc.) and drive design robustness in new models.

You will liaise with design and testing teams to ensure performance, reliability, and quality benchmarks are met throughout development. With 8+ years of hands-on engine experience, you will analyze wear, balance, and validation tests, while coordinating DFMEA discussions and supplier collaboration.

Qualifications

• B.Tech Mechanical with min 8 yrs hands-on engine parts experience.
• Good understanding of functional parameters and failure modes.
• Exposure to key suppliers.

Responsibilities

• Study design parameters to predict market concerns and robustness.
• Collaborate with design teams to drive product robustness.
• Analyze warranty data to identify interventions in new designs.
• Coordinate with PP1 testing, assembly trials and issue resolution.
• Lead DFMEA discussions and testing issue resolution.

Skills

Interpersonal skills

Communication skills

Assertiveness

Critical thinking

Problem solving

Positive attitude

Education

B.Tech Mechanical

Tools

DFMEA AIAG-VDA

GD&T

Inspection methods

FEA basics

Crankshaft balancing

Job description

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Benchmark study to identify best in class features/ design ideas
Study earlier failure modes and ensure countermeasure incorporation in new designs through DFMEA
Drawing study and verify key design parameters. Identify gaps and close loop before die-go release
Verify DVP testing results, wear rate and identify critical concerns that need resolution and support for closure of the same. Define new test menus where needed
Verification of LL / Past failures / DFMEA's / PTS tracking monitoring - Closure of all issues at key milestones

A purpose driven role for you

Play a key role in validating the Engine Proprietary parts in new model development - Piston assy/ Bearings/ Oil pump/ Water pump/ Radiator/ Fuel pump/ Throttle body/ Air cleaner/ Injector, etc

A Day in the life

1. Study design parameters and predict potential concerns from market for evaluation – need for robustness
2. Liaise closely with design teams for driving product robustness – influence positive changes
3. Capture trends in warranty data which will need specific interventions in new designs – needs specific domain expertise in cranktrain and valvetrain
4. Internal and external stakeholder management & alignment for:
5. a) Design and testing teams
6. b) Liaise jointly with NPV teams during development
7. c) PP1 testing
8. d) Assembly Trials, Common part issue resolution
9. e) Base Model issue resolution, Market Issue resolution, Warranty analysis
10. f) DFMEA discussions and testing issues resolution

Academic Qualification & Experience

B.Tech Mechanical with Min. 8 yrs hands on experience in Engine proprietary parts development and good understanding of key functional parameters and failure modes – exposure to key suppliers

Technical Skills/Knowledge

• Drawing study , GD&T , Inspection methods
• Testing and validation - Crankshaft balancing, Valvetrain validation, Basic FEA understanding, critical design parameters, wear parameters
• Manufacturing processes - Forging, casting, machining, heat treatment
• Knowledge of DFMEA AIAG-VDA
• Process audits , Process knowledge
• Systematic problem solving / RCA’s / 8D

Behavioural Skills

• Strong interpersonal skills
• Effective communication skills
• Assertiveness
• Critical thinking & intellectual capabilities to analyse problems
• Positive attitude with focus on problem resolution

What will it be like to work for Hero

As theworld’s largestmanufacturer of motorcycles and scooters for the last 25 years, Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by 130 million Indians and is now taking over the world with its manufacturing superpower.

If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best. Choose to be with the best, choose to be your best.

About Hero

Hero MotoCorp, headquartered in New Delhi, India, is the world's largest manufacturer of motorcycles and scooters for 25 consecutive years with ~$5 billion revenue. The Company's global footprint spans 52 countries across Asia, Africa, Europe, Central and Latin America with a customer base of over 130 million. The Company operates eight manufacturing facilities - six in India and one each in Colombia and Bangladesh- along with two Research and Development centres: Centre for Innovation and Technology (CIT) in India and Tech Centre Germany (TCG).Hero MotoCorp is driving the transition to electric mobility through VIDA, powered by Hero.

Strategic alliances with Harley-Davidson and Zero Motorcycles support the design and development of premium and electric motorcycles, respectively. Further demonstrating its commitment to the EV future, the Company has made strategic investments in two- and three-wheeler EV manufacturers, Ather Energy and Euler Motors. Hero MotoCorp is the only Indian two-wheeler manufacturer listed on the prestigious Dow Jones Sustainability Index (D/SI).

Hero MotoCorp's Executive Chairman, Dr. Pawan Munjal, was named to the 2025 TIME100 Climate List of the 100 most influential leaders driving business climate action.

Beyond mobility, Hero MotoCorp is a major global promoter of sports, including golf, football, field hockey, and cricket. Hero MotoSports Team Rally is India's flag bearer in global rally racing.

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