Crash Simulation Engineer- Battery Module

BMW TechWorks; Pune District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

BMW TechWorks in Pune seeks a Crash Simulation Engineer- Battery Module to develop high-fidelity battery pack models for crash and safety analysis and to run full vehicle simulations.

You will debug and validate LS-DYNA models, analyze KPIs for crashworthiness, and contribute to safe EV architectures through robust CAE practices.

5–10 years of experience in vehicle crash and battery integration is required; strong scripting and cross-functional collaboration are valued.

Qualifications

• Full vehicle crash and safety analysis experience.
• High-speed dynamic load case experience.
• EV or PHEV vehicle architecture experience.
• LS-DYNA model setup, integration and debugging.
• Battery systems knowledge and HV integration.

Responsibilities

• Develop high-fidelity battery pack models for crash and safety analysis.
• Debug and simulate battery-level and full-vehicle crash scenarios using LS-DYNA.
• Analyse KPIs related to battery crashworthiness.
• Conduct component-level simulations for battery packs and cells.
• Identify safety issues and develop countermeasures.

Skills

LS-DYNA

Ansa

Animator

Impact Analysis

Crashworthiness

Tools

CB2 SPDM

Meta Post

Primer

Job description

Role

Crash Simulation Engineer- Battery Module

About the UNIT/ Unit Overview

Virtual Validation Unit (CAE)

Location

Pune

Experience

5 to 10 years

Number of openings

One

What awaits you/ Job Profile

• Develop high-fidelity battery pack models for crash and safety analysis.
• Perform debugging and simulation of battery-level and full vehicle crash scenarios using LS-DYNA.
• Analyse and post-process key performance indicators (KPIs) related to battery crashworthiness.
• Conduct component-level simulations for battery packs and individual cells.
• Identify safety issues and apply a problem-solving approach to develop effective countermeasures.

What should you bring along

• Strong experience in full vehicle crash and safety analysis, with a deep understanding of vehicle-level behaviour
• Hands-on experience working on high-speed dynamic load cases, including frontal, side, and rear impact simulations
• Proven experience in the development of electric (EV) or plug-in hybrid (PHEV) vehicle architectures
• Expertise in LS-DYNA, including model setup, integration, connections, and debugging of full vehicle simulations
• Sound knowledge of battery systems, high-voltage components, and their integration in vehicle structures
• Experience in CAE correlation with physical testing, ensuring accuracy and validation of simulation results

Must have technical skill

LS-Dyna, Ansa, Animator, Crashworthiness & safety

Good to have Technical skills

Meta Post, Primer, SPDM tools e.g. CB2, Strong cross-cultural communication skills, Scripting & automation