Copy of Lead, QA

Ayr Energy, Inc.; Hyderabad; Presencial; INR 2 500 000 - 6 000 000; Tempo integral

Resumo da oferta

Ayr Energy, Inc. is seeking an experienced Quality Engineer to own in-process quality for transformer manufacturing (33–400 kV).

You will lead stage-wise quality controls across core, coil, tanking, assembly, oil processing and final tests to ensure first-pass yield and minimize rework. Qualifications include 8–15 years in transformer quality, 5+ years in-process inspection, and preferred Six Sigma or ASQ certifications.

Qualificações

• BE/B.Tech or Diploma in Electrical/Mechanical Engineering (Electrical preferred).
• 8–15 years in transformer manufacturing quality; 5+ years hands-on in-process/stage inspection and test bay exposure for 66 kV+ class.
• Certifications (preferred): Six Sigma Green Belt/Black Belt, ASQ CQA/CQE, NDT Level II (VT/PT), Lead Auditor (ISO 9001).

Responsabilidades

• Create and maintain Control Plans, Inspection & Test Plans (ITP), stage checklists, work instructions, and traveler/route cards; enforce hold/witness points.
• Own NCR/CAPA—facilitate root cause analysis, implement fixes, verify effectiveness; drive defect prevention.
• Maintain device history records, test certificates, as-built dossiers, and customer documentation packs for shipment and FAT.
• Lead supplier qualification and audits; conduct PPAP/FAI where applicable.
• Lead customer stage and final inspections (FAT); coordinate third-party inspections/test labs; close observations promptly.
• Track FPY, rework hours, supplier PPM, test bay failures, COPQ; publish dashboards.

Conhecimentos

Transformer quality

Statistical analysis

Root cause analysis

Documentation control

Formação académica

BE/B.Tech or Diploma in Electrical/Mechanical Engineering

Ferramentas

ERP/MES

Minitab

Excel

Descrição da oferta de emprego

Own in-process quality for medium and power transformers (33–400 kV), ensuring products meet applicable standards, customer specifications, and Ayr Energy's Quality Management System (QMS). Lead stage-wise quality controls across core, coil, tanking, assembly, oil processing, and final tests to achieve first-time-right builds, reduce rework, and elevate

Key Responsibilities:

1. Quality System & Documentation

• Create and maintain Control Plans, Inspection & Test Plans (ITP), stage checklists, work instructions, and traveler/route cards; enforce hold/witness points.
• Own NCR/CAPA—facilitate structured root cause analysis (5-Why, Fishbone), implement fixes, and verify effectiveness; drive defect prevention.
• Maintain device history records, test certificates, as-built dossiers, and customer documentation packs for shipment and FAT.
• Qualify and develop suppliers for critical items (CRGO, copper, bushings, OLTC, radiators, tanks); conduct audits and PPAP/FAI where applicable.
• Lead customer stage and final inspections (FAT), coordinate third-party inspections/test labs, and close observations promptly.
• Track FPY, rework/repair hours, supplier PPM, test bay failures, and COPQ; publish weekly/monthly dashboards.
• Apply 7 QC tools, MSA (GR&R), process capability (Cp/Cpk/Pp/Ppk), and SPC to stabilize and improve processes.
• Run kaizens to reduce defects (e.g., oil leaks, winding shorts, paint defects) and cycle time at critical stages.

Compliance & Standards

• ISO 9001:2015 QMS; ISO 14001 and ISO 45001 (EHS) – adhere to procedures and participate in audits.

Qualifications & Experience:

• Education: BE/B.Tech or Diploma in Electrical/Mechanical Engineering (Electrical preferred).
• Experience: 8–15 years in transformer manufacturing quality; at least 5 years hands-on in-process/stage inspection and test bay exposure for 66 kV+ class.
• Certifications (preferred): Six Sigma Green Belt/Black Belt, ASQ CQA/CQE, NDT Level II (VT/PT), Lead Auditor (ISO 9001).
• Strong knowledge of transformer construction, drawings (GA, core/coil, schematic), tolerances, and insulation systems.
• Proficiency with electrical tests (TTR, WR, IR/PI, tan δ/PF, SFRA, AC withstand) and interpretation of results.
• Hands-on with metrology and torque tools; ability to set up gauges/fixtures and verify special processes.
• QMS documentation, RCA/CAPA, statistical analysis (MSA, Cp/Cpk), and SPC; working knowledge of ERP/MES and Minitab/Excel.
• Clear written/verbal communication; ability to coach operators, manage audits, and interface with customers and TPI bodies.

Key Performance Indicators (KPIs):

• First-pass yield at critical stages and final test
• Supplier PPM and on-time NCR closure
• Defect/rework reduction (%), COPQ trend
• Calibration compliance and audit scores
• On-time documentation pack readiness and shipment clearance

Why Join Ayr Energy:

Be part of a fast-growing grid hardware company building mission-critical products. You will shape world‑class manufacturing systems, work with global suppliers and utilities, and grow into leadership roles with clear impact on reliability and safety of power networks.

Work Conditions:

• Primarily shop-floor based role with regular presence in test bay and oil processing areas.
• Shift and weekend support during critical builds or customer inspections as needed.
• Travel up to 60% for supplier audits, customer FATs, or type test witnessing.

Ayr designs and manufactures critical power grid equipment including power transformers, distribution transformers, special-purpose transformers, high‑voltage circuit breakers, and medium‑voltage switchgear. They serve markets such as renewables, data centers, utilities, oil & gas, and industrial sectors. They position themselves as partners in power projects, offering lifecycle support and working to deliver faster than average industry timelines.