Job Description: Coatings Engineer – Surface Engineering
Department: Research & Development
Designation: Engineer / Senior Engineer – Coatings
Experience: 3–8 years
Qualification: B.E./B.Tech/M.Tech in Metallurgy, Materials Science, Chemical Engineering, Mechanical Engineering or a related discipline
Job Objective
Responsible for developing, evaluating and optimising surface treatment and coating technologies for metallic and non-metallic components. The role focuses on improving corrosion resistance, wear resistance, electrical conductivity, surface properties and component durability through appropriate coating processes.
Key Responsibilities
- Develop and optimise functional coatings and surface-treatment processes for engineering components.
- Identify suitable coating materials, substrates and deposition techniques.
- Work with electroplating, electroless plating, PVD, CVD, thermal spray and other surface-modification techniques.
- Develop coating processes with respect to thickness, uniformity, adhesion and surface finish.
- Conduct corrosion, wear, hardness and adhesion testing.
- Perform surface characterisation using techniques such as SEM/EDS, XRD, XPS and profilometry.
- Evaluate coating performance under different chemical, thermal and environmental conditions.
- Investigate coating failures and undertake root-cause analysis.
- Coordinate with external vendors and manufacturing teams for process development and scale-up.
- Develop technical specifications, testing procedures and quality-control standards.
- Identify cost-effective and scalable coating technologies.
Required Technical Skills
- Knowledge of coating technologies and surface engineering.
- Understanding of corrosion mechanisms and material compatibility.
- Experience in electrochemical corrosion testing.
- Knowledge of coating characterisation and testing techniques.
- Understanding of metallic materials, alloys and surface preparation.
- Experience in process optimisation and quality control.
Preferred Experience
- Functional coatings for energy applications.
- Corrosion-resistant coatings for chemical‑processing equipment.
- Coatings for fuel cells, electrolysers or batteries.
- Nickel‑based coatings and electrodeposition.
- Experience with alkaline environments and chemically aggressive operating conditions.
Common Requirements
- Strong analytical, communication and problem‑solving capabilities.
- Ability to independently execute technical assignments and manage deliverables.
- Experience in prototype development, testing and validation.
- Ability to collaborate with cross‑functional engineering teams.
- Good technical documentation and reporting skills.
- Willingness to work in an R&D and product‑development environment.
- Ability to coordinate with vendors, suppliers and manufacturing teams.
Application Preference
- Experience in AEM/PEM electrolysers, fuel cells or hydrogen technologies is preferred but not mandatory. Relevant experience in industrial, manufacturing, chemical‑processing, energy or automation applications will also be considered.