Chief Engineer, Automation Customer Services

FLSmidth; Mahabalipuram; On-site; INR 1,500,000 - 3,000,000; Full time

Benefits offered by this job

Dedicated recognition platform

Job summary

FLSmidth in India is seeking an Automation Engineer for on-site commissioning of ECS/SCADA/PLC systems. You will lead startup activities, validate controllers, and ensure safe, reliable plant operations during ramp-up.

The role requires hands-on troubleshooting in live plant environments, with exposure to Rockwell, Siemens, and ABB platforms, and close collaboration with electrical and process teams.

Qualifications

• 5–12 years of commissioning/site experience, EPC/OEM preferred.

Responsibilities

• Site commissioning and startup of automation systems on live plants.
• Dowload, test, and modify PLC programs (Rockwell, Siemens, ABB).
• Configure and validate SCADA/ECS systems (WinCC, ECS).
• Troubleshoot field instruments, signals, and communication networks (Modbus, Profibus, Profinet, Ethernet/IP).
• Tune control loops (PID) and optimize sequences for stable operation.
• Coordinate with electrical, mechanical, and process teams for seamless startup.
• Prepare commissioning reports and handover documents.

Skills

Loop checking

Commissioning sequences

Live troubleshooting

P&IDs

Wiring diagrams

Control logic

PLC programming & debugging

SCADA configuration

ECS integration

Industrial communication

Modbus/Profibus/Profinet/Ethernet/IP

Field troubleshooting

Tools

Rockwell ControlLogix/CompactLogix

Siemens S7/TIA Portal

ABB AC800M/800xA

WinCC/FactoryTalk

Job description

Job Title: Automation Engineer – Site Commissioning (ECS / SCADA / PLC)Role OverviewThe Automation Engineer (Site Commissioning) is responsible for on-site commissioning, testing, troubleshooting, and stabilization of automation systems including FLS ECS, SCADA, and PLC platforms (Rockwell, Siemens, ABB).This role is highly hands-on and requires working in live plant environments to ensure safe startup, reliable operation, and performance optimization of process units.Key Responsibilities1. Site Commissioning & StartupExecute cold commissioning:I/O loop checkingInstrument calibration validationSignal verification from field to PLC/SCADAPerform hot commissioning:Equipment-wise startup (motors, drives, feeders, screens, mills)Interlock validation and permissive checksCommission FLS ECS (Expert Control System) and integrate with plant PLCsSupport first material flow and ramp-up to design capacity2. PLC & Control Logic Execution (On-Site)Download, test, and modify PLC programs:Rockwell (ControlLogix / CompactLogix)Siemens (S7 / TIA Portal)ABB (AC800M / 800xA)Debug real-time issues:Incorrect interlocksSequence failuresTiming issuesFine-tune control logic based on actual plant behaviour3. SCADA / ECS CommissioningConfigure and validate SCADA systems:FLS ECS / ECS Control enterWinCC / FactoryTalk / ABB 800xATest:Graphics and operator screensAlarm systems and prioritiesTrends and data loggingEnsure operator usability during live operation4. Field TroubleshootingDiagnose and resolve:Instrument issues (level, pressure, flow, vibration)Signal noise / incorrect readingsCommunication failures:Modbus, Profibus, Profinet, Ethernet/IPCoordinate with:Electrical team (MCC, drives)Mechanical team (equipment readiness)Process team (operating conditions)5. Process Stabilization & OptimizationTune control loops (PID tuning under real load)Optimize sequences for:Smooth startup/shutdownReduced trips and false alarmsImplement ECS logic improvements:Expert rulesInterlock refinement6. Integration & CommunicationEnsure seamless communication between:PLC SCADA ECSPLC Drives / Field devicesConfigure and troubleshoot:OPC communicationNetwork architecture (industrial Ethernet)Support edge device integration (if CMS / analytics deployed)7. Documentation & HandoverUpdate:As-built logicI/O listsInterlock documentsPrepare commissioning reports:Test resultsIssue logsModifications doneSupport handover to operations team with trainingRequired SkillsCore Field SkillsStrong hands-on experience in:Loop checkingCommissioning sequencesLive troubleshootingAbility to read:P&IDsWiring diagramsControl logicAutomation SkillsPLC programming & debugging:Ladder, FBD, basic Structured TextSCADA/ECS configuration and testingStrong understanding of:InterlocksPermissivesTrip logicIndustrial CommunicationHands-on troubleshooting:Modbus TCP/IPProfibus / ProfinetEthernet/IPBasic network diagnosticsDomain Knowledge (Highly Preferred)Mining / Mineral processing plantsEquipment like:Crushers, mills, flotation cells, vibrating screens, thickeners ,Rotary Kilns, Filter Press,Understanding of real plant problems:Choking, overload, vibration, wearSoft Skills (Critical for Site Role)Ability to work under pressure during startupQuick decision-making in plant conditionsStrong coordination with multiple teamsWillingness for:TravelShift workShutdown workExperience5–12 years in commissioning / site rolesExperience in EPC / OEM commissioning preferredTypical Work ConditionsOn-site (plant environment)Long commissioning hours during startupExposure to dust, noise, and industrial conditionsKPIs / Success MetricsSuccessful startup without major delaysNumber of issues resolved during commissioningTime to stabilize plant operationReduction in trips and alarms / Smooth handover to operationsFLSmidth is the leading supplier of engineering, equipment and service solutions to customers in the mining and minerals industries – for more information please visit FLSmidth.com/careersWe offer all employees access to a dedicated recognition platform, empowering you to celebrate achievements, share appreciation and stay connected globally.