Chennai Senior Engineer - Process Control Systems

Fuller Technologies; Chennai; On-site; INR 1,500,000 - 3,000,000; Full time

Job summary

Fuller Technologies seeks a Senior Engineer - Process Control Systems to lead design, development, testing, and commissioning of Plant Control System projects for the cement sector. You will guide technical activities across the project lifecycle with customers, teams and global stakeholders.

You will program PLC/DCS/HMI/SCADA, review architecture, and ensure delivery on time and to high quality standards. Travel domestically and internationally is expected.

Qualifications

• Bachelor's degree in Electronics, Instrumentation & Control or related field.
• 5–10 years hands-on experience in industrial automation, process control or plant control systems.
• Strong understanding of cement plant processes and industrial automation.

Responsibilities

• Lead design, development, configuration, testing and commissioning of PCS solutions for cement projects.
• Manage all phases of project lifecycle from engineering to handover.
• Develop control system architecture, FDS, control narratives, I/O lists, and engineering docs.
• Configure and program PLC/DCS/HMI/SCADA per project requirements and standards.
• Perform hardware engineering incl. I/O assignment, network design, panel integration, validation.
• Conduct FAT, SAT and commissioning to ensure performance and compliance.
• Coordinate with cross-functional teams, customers, and site personnel.
• Ensure on-time delivery within scope and quality/safety standards.
• Provide technical support during installation, startup and handover worldwide.
• Contribute to standards, templates and procedures; mentor junior engineers.
• Identify risks and drive continuous improvement.

Skills

Industrial automation

Plant control systems

PFDs & P&IDs interpretation

SCADA/HMI development

Project management

Communication skills

Travel willingness

Education

Bachelor's degree in Electronics Engineering, Instrumentation & Control

Tools

Siemens / Rockwell / ABB / Schneider Electric systems

Job description

Senior Engineer - Process Control Systems

Where Growth Never Stops

At Fuller Technologies, momentum isn’t a slogan — it’s how we work. For over 140 years, we’ve improved the systems that keep the cement industry running: optimizing processes, reducing friction, and elevating performance. That mindset shapes not only our solutions — but how we operate as a company.

When you join Fuller, you’re joining a team that supports your growth and values your contribution. Here, colleagues collaborate openly, leaders give you room to develop, and the environment is built on trust, inclusion, and continuous learning. You’ll find the stability of a global organization and the agility of one that’s actively expanding — a place where your career can accelerate alongside the business.

If you want to move forward with a company that brings its people with it —

Fuller is where that happens.

About the role

As a Senior Control System Specialist, you will be responsible for the design, development, testing, and commissioning of Plant Control System (PCS) projects for the cement industry. You will lead technical activities throughout the project lifecycle, ensuring high-quality, on-time delivery while collaborating with customers, project teams, and global stakeholders.

Your Responsibilities

• Lead the design, development, configuration, testing, and commissioning of Plant Control System (PCS) solutions for cement industry projects.
• Manage and execute all phases of the project lifecycle, from engineering and development through testing, commissioning, and handover.
• Develop and review control system architecture, functional design specifications, control narratives, I/O lists, and engineering documentation.
• Configure and program PLC, DCS, HMI, and SCADA systems in accordance with project requirements and industry standards.
• Perform hardware engineering activities, including I/O assignment, network design, panel integration, and system validation.
• Conduct Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), and commissioning activities to ensure system performance, reliability, and compliance.
• Coordinate with cross-functional teams, customers, consultants, and site personnel to ensure successful project execution.
• Ensure projects are delivered on time, within scope, and to the required quality and safety standards.
• Provide technical support during installation, startup, commissioning, and system handover at customer sites globally.
• Contribute to the development and continuous improvement of engineering standards, best practices, templates, and design procedures.
• Mentor junior engineers and provide technical guidance to support team capability development.
• Identify project risks, resolve technical issues proactively, and drive continuous improvement initiatives.

You bring

• Bachelor's degree in Electronics Engineering, Instrumentation & Control Engineering, or a related discipline.
• 5–10 years of hands‑on experience in industrial automation, process control, or plant control system engineering.
• Strong understanding of cement plant processes and industrial automation systems.
• Proficiency in interpreting Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), control philosophies, and functional specifications.
• Extensive experience in PLC/DCS engineering, including programming, configuration, troubleshooting, and commissioning.
• Hands‑on experience with automation platforms such as Siemens, Rockwell, ABB, Schneider Electric, or equivalent systems.
• Experience with SCADA/HMI development, visualization design, alarm management, and operator interface configuration.
• Knowledge of industrial communication protocols including Modbus, PROFIBUS, PROFINET, Ethernet/IP, DeviceNet, OPC, and related technologies.
• Experience with Intelligent Motor Control Centers (iMCCs), variable speed drives (VSDs), and field instrumentation integration.
• Proven experience in FAT, SAT, site commissioning, startup support, and customer acceptance activities.
• Familiarity with ECS/ControlCenter solutions is an advantage.
• Strong project planning, problem‑solving, analytical, and organizational skills with the ability to manage multiple priorities.
• Excellent communication and stakeholder management skills, with the ability to work effectively in multicultural and global project environments.
• Self‑motivated, proactive, and committed to continuous learning and professional development.
• Willingness to travel domestically and internationally for project execution, commissioning, and customer support.

As an equal opportunity employer, Fuller Technologies embraces diversity and equality by promoting an environment of inclusion. We encourage applicants of all backgrounds to apply irrespective of sex, gender identity/expression, disability, sexual orientation, or age. The more diverse our employees are, the stronger our team is.

Build a better world

Fuller Technologies helps build societies all over the world by contributing to the infrastructure needed for global economic growth. It is a big responsibility, and we are committed to driving growth while minimising environmental impact. To achieve this, your skills, your curiosity, and your drive for change are important. Together in our diverse team, we collaborate in an inclusive and supportive environment to discover further ways to economic and environmental success.