Calibration Engineer

TVS Motor Company; Krishnagiri District; On-site; INR 900,000 - 1,500,000; Full time

Job summary

TVS Motor Company is seeking an EMS Calibration Engineer in Tamil Nadu to optimize engine parameters in EFI systems for performance, fuel efficiency, and regulatory compliance. The role involves hands-on testing, dataset management, and cross-functional collaboration.

You will handle EMS calibration with ETAS-INCA, CANape, AVL CRETA, and data loggers, validate software/hardware, and ensure readiness for mass production while addressing field issues through data-driven solutions.

Qualifications

• Experience with EMS calibration for gasoline engines is required.
• Calibrating fueling/ignition maps to meet drivability and emission targets.
• Familiarity with calibration data management and release processes.

Responsibilities

• Perform EMS calibration for 2W gasoline engines, including sensor/actuator characterization and fuelling/ignition optimization.
• Plan and execute calibration activities in alignment with project timelines and performance targets.
• Handle calibration & data acquisition tools (ETAS-INCA, CANape, AVL Indicom, data loggers) for dataset optimization, validation, and release through AVL CRETA.
• Validate EMS software and hardware components, ensuring readiness for mass production.
• Troubleshoot vehicle-level performance, drivability, and emission issues with cross-functional teams.
• Provide technical support to quality and service teams addressing field issues with data analysis and solutions.
• Operate engine/chassis dynamometers and emission analysers for EMS calibration and validation.
• Collaborate with EMS suppliers to meet milestones and deliverables.
• Document calibration processes, test results, and lessons learned to enable knowledge sharing.
• Contribute to safety compliance and profitability with value-added ideas.

Skills

EMS calibration

sensor/actuator characterization

drivability tuning

emission compliance

OBD calibration

data analysis

calibration data optimization

test instrumentation

Education

BE in Mechanical/Mechatronics

ME in Internal Combustion/Mechatronics/THERM/Electrical & Electronics

Tools

ETAS-INCA

CANape

AVL Indicom

AVL CRETA

data loggers

Job description

Optimize engine parameters in EFI system to achieve targeted performance, fuel efficiency,

and regulatory compliance. This role requires hands-on testing, dataset management, and

collaboration with cross-functional teams to meet project objectives and enhance overall

Experience

2~8 years

Key Responsibilities

1. Perform EMS calibration for 2W gasoline engines, including sensor/actuator characterization, fuelling/ignition optimization, drivability tuning, emission compliance, and OBD calibration.
2. Plan and execute calibration activities in alignment with project timelines and performance targets.
3. Handling calibration & data acquisition tools (ETAS-INCA, CANape, AVL Indicom, data loggers) and perform calibration dataset optimization, validation, and release through AVL CRETA.
4. Validate EMS software and hardware components, ensuring readiness for mass production.
5. Troubleshoot and resolve vehicle-level performance, drivability, and emission related issues in coordination with cross-functional teams.
6. Provide technical support to quality and service teams to address field issues with data analysis and technical solutions.
7. Handling engine/chassis dynamometers and emission analysers for EMS calibration and performance validation.
8. Collaborate with EMS suppliers to meet development milestones and ensure the fulfilment of all technical deliverables.
9. Document calibration processes, test results, and lessons learned to support standardization and knowledge sharing.
10. Ensure safety compliance and contribute to enhance performance and profitability by generating value-added ideas.

Educational Qualification:

• BE in Mechanical/Mechatronics
• ME in Internal Combustion/Mechanical/Mechatronics/Thermal/Electrical and Electronics