CAE Project Leader - Thermal

Flint Hills Resources; Bengaluru; On-site; INR 1,800,000 - 2,800,000; Full time

Job summary

Molex is seeking a CAE Project Leader – Thermal in Bengaluru to advance simulation-led design of electrical connector systems. You will drive predictive engineering analyses, apply CFD and heat transfer techniques, and lead cross-functional teams to optimize product reliability and performance.

You will collaborate with design, validation, and manufacturing teams, leverage digital twin initiatives, and advance automation of pre- and post-processing to improve efficiency and accuracy across

Qualifications

• Experience with CFD and multiphysics in electrical connector or electronics cooling.
• Leadership of simulation-driven engineering projects with test correlation.
• Exposure to CAE automation and scripting workflows.

Responsibilities

• Lead predictive engineering analysis to evaluate thermal performance of connectors.
• Apply multiphysics simulations for heat transfer and Joule heating to optimize designs.
• Develop data-driven design recommendations and assess risks.
• Collaborate across design, validation, and manufacturing teams.
• Lead 8D problem-solving and drive CAE workflow automation.
• Align high-fidelity simulations with real-world testing and validation.
• Roadmap development for thermal/current-rating capabilities including digital twins.
• Improve CAE efficiency via automation in pre/post-processing workflows.
• Present technical insights to internal teams and customers.
• Pursue ongoing learning and keep up with evolving CAE tech.

Skills

CFD

Conjugate heat transfer

Joule heating

FloEFD/Icepak/Flotherm

CAe automation tooling

Python scripting

Multiphysics simulation

Machine Learning/AI in engineering

Education

Bachelor’s in Mechanical Engineering

Master’s in Mechanical/Aerospace (advantage)

Tools

Icepak

Flotherm

FloEFD

UG NX

CATIA

SolidWorks

ISIGHT

HyperStudy

ModeFrontier

MATLAB

Job description

We are expanding our CAE team and are looking for a talented individual to join us as a CAE Project Leader – Thermal. This is an opportunity to accelerate your career and contribute to a high-impact team enabling innovation in automotive connector systems. In this role, you will drive predictive engineering capabilities, enhance product performance, and help advance simulation-led design through cutting-edge CAE methods and tools.

Our Team

Our CAE team delivers multiphysics simulation capabilities across product lines to reduce physical prototyping, accelerate product development cycles, and improve field reliability. We collaborate closely with product design, validation, and manufacturing teams to create value through predictive engineering solutions.

What You Will Do

• Lead predictive engineering analysis using CAE tools to evaluate current rating and thermal performance of electrical connector systems
• Apply multiphysics simulation techniques including fluid flow, heat transfer, and Joule heating to identify failure modes and optimize product designs
• Assess risks related to product performance and provide data-driven design recommendations
• Collaborate with cross-functional teams to develop and validate design solutions that meet customer and product requirements
• Lead and support structured problem-solving using 8D methodology
• Drive correlation between high-fidelity simulations and real-world testing, improving simulation accuracy and methods
• Lead development of thermal and current rating capability roadmaps, including digital twin initiatives
• Enhance CAE efficiency by developing and implementing automation solutions for pre- and post-processing workflows
• Communicate technical insights and findings clearly to internal teams, management, and customers
• Stay current with evolving technologies through training, conferences, and continuous learning

Who You Are (Basic Qualifications)

• 10-16 years’ experience with CFD, Conjugate heat transfer & Joule heating type analysis on electrical connector products
• Experience applying CFD, conjugate heat transfer, and Joule heating analysis in electronic cooling or connector applications
• Proficiency with CFD software tools such as Icepak, Flotherm, FloEFD, or similar platforms
• Experience leading technical projects or independently delivering simulation-driven engineering outcomes with strong correlation to test results
• Exposure to CAE workflow automation tools (e.g., ISIGHT, HyperStudy, ModeFrontier)
• Experience working with parametric CAD systems (e.g., UG NX, CATIA, SolidWorks)
• Strong verbal and written communication skills with the ability to present complex technical concepts clearly
• Demonstrated customer focus with the ability to respond to challenges with urgency
• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, Materials Science, or equivalent experience

What Will Put You Ahead

• Advanced degree (Master’s or PhD) in Mechanical/Aerospace Engineering or Materials Science
• Extensive experience applying CFD and multiphysics analysis to electrical connector products1
• Deep expertise in FloEFD or similar simulation software
• Experience leading complex engineering programs with simulation-to-test correlation ownership
• Experience with CAE automation, regression modeling, and nonlinear system optimization
• Experience supporting CAE users through training or technical enablement
• Exposure to Machine Learning/AI for engineering applications
• Proficiency in analytical tools such as MATLAB or Mathematica
• Strong Python scripting skills with exposure to CAE automation, Physics-based AI, or Generative AI technologies
• Proficiency with Microsoft Office tools (Word, PowerPoint, Excel)

Location

At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.

Who We Are

As a Koch company, Molex is a leading supplier of connectors and interconnect components, driving innovation in electronics and supporting industries from automotive to health care and consumer to data communications. The thousands of innovators who work for Molex have made us a global electronics leader. Our experienced people, groundbreaking products and leading-edge technologies help us deliver a wider array of solutions to more markets than ever before.

At Koch, employees are empowered to do what they do best to make life better. Learn how our business philosophy helps employees unleash their potential while creating value for themselves and the company. Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results