Boiler Operation And Maintenance Engineer (BOE)

Steam House India Ltd; Ankleshwar; Sur place; INR 1 200 000 - 1 800 000; Plein temps

Résumé du poste

Steam House India Ltd is seeking an experienced plant operations leader for its Ankleshwar site to oversee plant and boiler operations, ensure safety and reliability, and drive continuous improvement. The role requires coordinating with head office and plant teams to uphold productivity and operational discipline.

You will lead maintenance planning, ensure regulatory compliance (IBR and safety standards), optimize processes, mentor engineers and operators, and support customer and project

Description du poste

Key Responsibilities Plant Operations

• Oversee the overall operations of the assigned plant to ensure safe, efficient, and uninterrupted functioning.
• Ensure smooth day-to-day operation of the boiler, steam generation, utilities, and associated plant systems.
• Monitor plant performance and implement improvements to enhance productivity, reliability, and operational efficiency.
• Ensure proper housekeeping, cleanliness, and overall upkeep of the plant.
• Coordinate effectively with the Head Office, management, and plant teams for smooth plant operations.
• Monitor operational updates and ensure timely execution of management directives.
• Ensure timely resolution of operational issues and maintain continuity of plant operations.
• Take overall ownership of plant performance, operational discipline, and execution.

Boiler Operations & Maintenance

• Supervise and ensure safe and efficient boiler operations, steam generation, and utility systems.
• Ensure compliance with BOE requirements and applicable statutory requirements related to boiler operations.
• Monitor boiler efficiency, steam quality, fuel consumption, and overall utility performance.
• Ensure proper operation and maintenance of pipelines, insulation, colour painting, valves, pumps, and other plant infrastructure.
• Plan and monitor preventive and breakdown maintenance activities to minimize plant downtime.
• Ensure proper operation of water treatment systems, condensate recovery, and associated utility systems.
• Identify operational abnormalities and take timely corrective actions.
• Maintain proper operational records, logbooks, and maintenance records.

Compliance & Safety

• Ensure compliance with IBR, boiler regulations, environmental regulations, and company safety standards.
• Ensure valid statutory approvals, licenses, inspections, and certifications related to boiler and plant operations.
• Ensure proper operation and maintenance of the Continuous Emission Monitoring System (CEMS).
• Conduct regular safety inspections and ensure implementation of corrective actions.
• Ensure adherence to SOPs, safety procedures, permit-to-work systems, and emergency procedures.
• Promote a strong safety culture and ensure safe working practices across the plant.
• Ensure environmental and statutory compliance requirements are met at all times.

Performance & Process Improvement

• Develop, implement, and maintain standard operating procedures (SOPs) for plant and boiler operations.
• Monitor key operational KPIs including boiler efficiency, steam generation, steam quality, fuel consumption, breakdown frequency, plant availability, and utility performance.
• Identify opportunities for automation, energy conservation, cost optimization, and continuous improvement.
• Lead root cause analysis for operational and maintenance issues and implement effective corrective actions.
• Drive initiatives to improve plant reliability and efficiency and reduce operational losses.
• Ensure optimum utilization of manpower, equipment, fuel, and other resources.

Team Management

• Lead, mentor, and develop engineers, operators, technicians, and other plant personnel.
• Allocate manpower effectively and ensure proper shift planning and workforce utilization.
• Provide operational guidance and technical support to the plant team.
• Maintain regular coordination with management to review plant performance, maintenance activities, manpower utilization, and compliance status.
• Ensure team-member productivity, discipline, accountability, and adherence to company policies.
• Conduct regular team meetings and communicate operational priorities and safety requirements.
• Build a culture of ownership, teamwork, safety, and operational excellence.

Customer Support When Needed

• Coordinate customer visits and ensure high operational and safety standards at customer sites.
• Support customer onboarding and operational readiness for new projects, wherever required.
• Coordinate with customers to resolve operational issues affecting service quality and customer satisfaction.
• Provide technical and operational support during customer inspections and visits.

Project Support When Needed

• Support installation, commissioning, expansion, and modification of new SteamHouse projects.
• Review operational readiness before commissioning and ensure smooth handover to operations.
• Coordinate with project and engineering teams for successful commissioning and stabilization of plant operations.
• Provide technical inputs related to boiler, utilities, steam systems, and plant operations.
• Coordinate internal projects, follow up with relevant departments, monitor project progress, and ensure timely execution of project activities.