Boiler Fitter

Hatsun Agro Product; Kanchipuram; Sur place; INR 223 000 - 357 000; Plein temps

Résumé du poste

Hatsun Agro Product in Tamil Nadu is seeking a Boiler Fitter/Boiler Worker to operate, maintain, and repair 8, 12, and 14 TPH steam boilers at the Dairy Plant. You will ensure reliable steam supply for production while following safety and statutory requirements.

The role requires familiarity with boiler systems, pumps, valves, P&ID drawings, and preventive maintenance, with hands-on welding and fabrication as needed.

Qualifications

• ITI Fitter with Boiler Attendant Certificate preferred.
• Experience in dairy/food processing industries preferred.
• Hands-on with 8 TPH, 12 TPH and 14 TPH boilers and related utility equipment.
• Ability to read mechanical drawings and P&ID diagrams.

Responsabilités

• Assist operation of 8 TPH, 12 TPH and 14 TPH boilers and monitor parameters.
• Carry out preventive, breakdown and corrective maintenance of boilers and auxiliary equipment.
• Inspect boiler tubes, valves, pipelines, steam traps, pumps and fittings.
• Replace defective valves, gaskets, flanges, pipes and other boiler components.
• Ensure proper functioning of feed water pumps, condensate pumps, ID/FD fans and blowdown systems.
• Assist in boiler start-up and shutdown activities.
• Perform fitting, alignment, dismantling and assembly of pumps, motors, valves and piping.
• Carry out welding support and fabrication work when required.
• Repair steam and condensate pipelines.
• Attend emergency breakdowns with minimum downtime.
• Follow boiler safety procedures and permit-to-work systems.
• Use PPE during maintenance activities.
• Ensure compliance with Boiler Act, Factories Act and company safety procedures.
• Report unsafe conditions and equipment abnormalities immediately.
• Participate in safety drills and toolbox talks.
• Monitor fuel consumption and steam generation efficiency.
• Maintain housekeeping in the boiler house.
• Record maintenance activities in logbooks.
• Assist during boiler inspections by statutory authorities.
• Maintain maintenance records and checklists.
• Report daily maintenance activities to the Boiler In-charge.
• Record spare parts used and identify future requirements.

Connaissances

Boiler systems

Steam generation

Pumps & valves

P&ID diagrams

Troubleshooting

Preventive maintenance

Welding & fabrication

Boiler safety practices

Formation

ITI Fitter

Boiler Attendant Certificate

Diploma in Mechanical Engineering

Description du poste

Job Title: Boiler Fitter / Boiler Worker

Department: Utility / Engineering

Location: Dairy Plant

Reporting To: Boiler In-charge / Utility Engineer

Job Purpose

To ensure the safe, efficient, and uninterrupted operation, maintenance, and repair of 14 TPH, 12 TPH, and 8 TPH steam boilers and associated utility equipment, ensuring continuous steam supply for dairy production while complying with safety and statutory requirements.

Key Responsibilities

Boiler Operation & Maintenance

• Assist in the operation of 14 TPH, 12 TPH, and 8 TPH boilers.
• Carry out preventive, breakdown, and corrective maintenance of boilers and auxiliary equipment.
• Monitor boiler pressure, temperature, steam generation, and water levels.
• Inspect boiler tubes, valves, pipelines, steam traps, pumps, and fittings.
• Replace defective valves, gaskets, flanges, pipes, and other boiler components.
• Ensure proper functioning of feed water pumps, condensate pumps, ID/FD fans, and blowdown systems.
• Assist in boiler start-up and shutdown activities.

Mechanical Maintenance

• Perform fitting, alignment, dismantling, and assembly of pumps, motors, valves, and piping.
• Carry out welding support and fabrication work when required.
• Repair steam and condensate pipelines.
• Attend emergency breakdowns with minimum downtime.

Safety & Compliance

• Follow all boiler safety procedures and permit-to-work systems.
• Use appropriate PPE during maintenance activities.
• Ensure compliance with Boiler Act, Factories Act, and company safety procedures.
• Report unsafe conditions and equipment abnormalities immediately.
• Participate in safety drills and toolbox talks.

Utility Monitoring

• Monitor fuel consumption and steam generation efficiency.
• Maintain housekeeping in the boiler house.
• Record maintenance activities in logbooks.
• Assist during boiler inspections by statutory authorities.

Documentation

• Maintain maintenance records and checklists.
• Report daily maintenance activities to the Boiler In-charge.
• Record spare parts used and identify future requirements.

Required Skills

• Good knowledge of boiler systems and steam generation.
• Knowledge of pumps, valves, steam lines, and condensate systems.
• Ability to read mechanical drawings and P&ID diagrams.
• Troubleshooting and preventive maintenance skills.
• Basic welding and fabrication knowledge.
• Understanding of boiler safety practices.

Qualification

• ITI Fitter (Mandatory)
• Boiler Attendant Certificate (Preferred)
• Diploma in Mechanical Engineering (Preferred)

Experience

• 38 years of experience in boiler operation and maintenance.
• Experience in dairy, food processing, FMCG, or process industries.
• Hands-on experience with 8 TPH, 12 TPH, and 14 TPH boilers and related utility equipment.

Key Competencies

• Preventive maintenance
• Mechanical troubleshooting
• Safety awareness
• Teamwork
• Problem-solving
• Time management
• Communication skills

Working Conditions

• Rotational shifts.
• Work in boiler house, utility plant, and production utility areas.
• Exposure to heat, steam, noise, and mechanical equipment.
• Availability for emergency maintenance during breakdowns.

Key Performance Indicators (KPIs)

• Boiler uptime and availability.
• Preventive maintenance compliance.
• Breakdown response and resolution time.
• Steam generation efficiency.
• Zero safety incidents.
• Compliance with statutory boiler inspections.
• Proper maintenance documentation.
• Housekeeping standards in the boiler house.