Block Head - API Manufacturing

BVR People Consulting; Bidar District; On-site; INR 2,800,000 - 3,800,000; Full time

Job summary

BVR People Consulting is seeking a Block Head/Block Incharge in Bidar for the API Production department. The candidate should have 18-23 years of production experience and proven expertise in managing a 130 KL capacity block.

Key responsibilities include coordinating with R&D and Technology Transfer, ensuring quality, yield, safety, and timely production schedules. The role requires leading the production team and enforcing cGMP and 5S on the shop floor.

Qualifications

• Experience in handling 130 KL capacity Block.
• Minimum 18 years and maximum 23 years of experience in production.
• Exposure to cgMP and safety compliance.

Responsibilities

• Coordinate with Process R&D and Technology Transfer for new projects.
• Verify new production projects for quality, yield, cycle time, and safety.
• Plan and review production schedules aligned with targets.
• Ensure SOPs are followed on shop floor without deviations.
• Train and supervise production manpower according to roles.
• Maintain 5S and Good Housekeeping practices in process areas.

Skills

Leadership

Co-ordination

Quality management

cGMP

Safety

Job description

Role: Block Head/Block Incharge

Department: API Production

Experience: 18-23years

Location: Bidar

Must have experience in handling 130 KL capacity Block.

Role & responsibilities

• Responsible for co-ordinating with Process R&D and Technology Transfer teams related to new projects to be initiated in Production.
• Responsible for verification of the new projects initiated in Production Block with respect to desired intend in perspective of Quality, Yield, Batch Cycle Time, Safety, etc.
• Responsible for all the process operations of Production by maintaining the compliance with respect to Safety and Quality.
• Responsible for preparation & review of production schedule in-line with committed targets.
• Responsible to deliver the products in accordance with production plan by considering the specific requirements of the customers.
• Responsible for handling the manpower belongs to Production and deploying the work to them as per their roles and responsibilities.
• Responsible for ensuring the standard operating procedures are being followed on shop floor without any deviations and enforcing the same consistently.
• Responsible to prepare, review and revise the Standard Operating Procedures for all operations & systems from time to time with the support of Qualit Team.
• Responsible for ensuring the process operations are carried out as per the batch production records with proper safety measures.
• Responsible for co-ordinating with service departments & ensuring the activities bearing to service departments are completed as per stipulated time.
• Responsible for maintaining & monitoring the Good Housekeeping Practices in process areas and sustaining 5S practices.
• Responsible for all QMS (Quality Management System) documents & its authentication belongs to Production.
• Responsible for initiating, reviewing the documents like BPRs, change controls, deviations, investigations and ensuring the timely closure of it as per the procedure.
• Responsible for carrying out the discussions with cross functional teams in case of any process failures or customer complaints, preparing & reviewing the investigation reports and implementing the suitable CAPA.
• Responsible to prevent failures from re-occurrence by thoroughly investigating the problem to find an exact root cause to achieve quality at Right First Time (RFT).
• Responsible to maintain all previous campaign details to review the quality & quantity trends in reference to the process operations and ensure the consistency for the same.
• Responsible to maintain & manage the inventories & operational expenses of the plant through periodic review.
• Responsible to train & motivate the team on better work methods, safe operating procedures, cGMP, Business Excellence Initiatives.
• Responsible to ensure internal & external audit compliance with respect to safety & quality.
• Responsible to motivate the team for improvements projects like Cost Reduction, Capacity Enhancement and Operation & Quality improvement.
• Responsible for solvent related activities like stock verification, spent disposal, solvent treatment, emission control, etc.
• Responsible to participate Behaviour Based Safety (BBS) programs and enforce & train the team to report all safety related events/ incidents immediately without delay.
• Responsible to prepare & review the qualification and validation documents like VMP, URS, DQ, IQ, OQ and PQ in-line with regulatory guidelines.
• Responsible to prepare a& review HSE documents like process & facility Hazop, Also ensuring the work permit system is strictly followed in the Production Block

Regards,

Dhivakar D

[e-mail]