BIW, Closure & Fuel Systems

Maruti Suzuki India Ltd.; Gurugram District; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Maruti Suzuki India Ltd. in Haryana is seeking an experienced mechanical/automotive engineer to lead R&D for BIW, door systems, and fuel tanks. You will design and model parts, assess feasibility, and work with CAE to validate performance against regulatory and manufacturing constraints.

The role requires 3–7 years of relevant experience, a BE/BTech in Mechanical/Automobile/Mechatronics, and willingness to undergo overseas training for 1–2 years. Proficiency in UG NX is preferred.

Qualifications

• BE/B.Tech in Mechanical, Automobile, or Mechatronic Engineering from a reputed institute.
• M.Tech or related qualifications with relevant work experience acceptable.
• 3–7 years of relevant work experience.
• Experience in BIW parts, door systems, fuel tanks, and related components.
• Ability to prepare 3D models and drawings; UG NX preferred.
• Basic knowledge of sheet metal forming and plastic parts manufacturing, including dies, tools, molds, fixtures.
• Experience with DFMEA, ISO26262, and cyber security for Body systems.
• Willingness to undertake overseas training or work assignments for 1–2 years.

Responsibilities

• Research, design, and development of BIW parts, door systems, fuel tanks and filling system, vehicle facia, glasses, NVH parts.
• Conceptualize parts, create master sections, check feasibility concerning regulations, manufacturability, and assembly; engage with CAE for countermeasures and testing.
• Estimate cost and weight at part and sub-system levels; BOM handling.
• Conduct design reviews and solve problems via root cause analysis and countermeasure planning.
• Coordinate with business partners for parts development.
• Work on advanced engineering projects.
• Perform mathematical calculations for engineering tasks.
• Exposure to DFMEA, ISO26262, and cyber security for Body systems; knowledge of automation and macros.
• Understanding of Japanese language is an added advantage.

Skills

Unigraphics NX

CAD software

3D modelling

Sheet metal forming

Plastic parts manufacturing

DFMEA

ISO26262

Cost & weight estimation

Automation macros

Machine learning

Education

BE/B.Tech in Mechanical/Automobile/Mechatronics

M.Tech (preferred with experience)

Tools

Unigraphics NX

Sheet metal tooling

Plastic parts tooling

Job description

B.E./B.Tech in Mechanical, Automobile, or Mechatronic Engineering from a reputed institute.

Additional technical qualifications, such as an M.Tech, are acceptable with relevant work experience.

WORK EXPERIENCE:

• a) 3 ~ 7 Years of Relevant Work Experience.
• b) Research, design, and development of Body in White (BIW) parts, hood, trunk lid, automotive
• Research, design, and development in door systems, handles and door mechanism parts, sealing parts, plastics, rubber, glasses, mirrors, motors, wipers, and horn.
• Research, design, and development of fuel tanks (metal and plastic), rollover valves, fuel hoses and filler necks, CNG filling and storage systems, filler necks (metal/plastic), fuel joints, and filler caps.
• Design calculations and model-based design approach, automation of data creation/macros, and machine learning-based data modeling approach.
• (Experience can be in a few of the areas mentioned above and does not need to cover all areas.)
• Experience should include preparation of 3D models and drawings in any software (preferably Unigraphics but not limited to UG). Also, basic knowledge of sheet metal forming/joining processes and plastic parts processes, including dies, tools, molds, and fixtures, as well as working with suppliers.

a) Key Responsibilities

• Research, design, and development of BIW parts, Door systems, Fuel tank and Filling system, Vehicle front and rear facia, Glasses, NVH parts etc. according to the project schedule.
• Conceptualize parts, create master sections, check feasibility concerning regulations, manufacturability, and assembly. Engage with the CAE team to take countermeasures, confirm testing performance, and resolve issues.
• Estimate cost and weight at the part and sub-system levels & BOM handling.
• Conduct design reviews and solve problems through root cause analysis and countermeasure planning.
• Coordination with business partners for parts development.
• Work on advanced engineering projects.
• Perform mathematical calculations for engineering tasks.
• Exposure to DFMEA, cyber security for Body systems Connected Parts, ISO26262, Power operated door, and Door handles experties.
• Specific knowledge of Automation, macros, & proficiency in model based design calculations.
• Understanding of Japanese language is an added advantage.

a) Proficiency in CAD software, preferably Unigraphics NX.

• Experience in design and development within at least one of the following domains: BIW, closure systems, fuel tank storage, fuel filling area, and alternate fuel systems.
• Understanding of automotive regulations and their implications in the aforementioned domains.
• Basic knowledge of sheet metal and plastic parts manufacturing processes, including tooling.
• Ability to manage activity schedules effectively.

b) Effective communication, analytical, and presentation skills.

• Strong team player with openness to learning.
• Creative and innovative approach, with a willingness to share experiences.
• Ability to study and apply global and domestic industry trends in the work area.
• Flexible, proactive, and Positive attitude.
• Skilled trainer, capable of disseminating learnings within the group.
• Adherence to systems and processes.
• Awareness of the latest automotive trends in technology, weight management, and cost control.
• Willingness to participate in overseas training or work assignments for 1-2 years