Assistant Manager - Packaging

Bisleri

Mumbai

On-site

INR 1,200,000 - 1,800,000

Full time

8 days ago

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Job summary

Bisleri invites applications for Assistant Manager Packaging to oversee packaging operations for PDW, CSD, and beverages at the plant location. You will manage packaging lines, ensure quality standards, and drive improvements in OEE, yield, and cost control.

The role requires 6–10 years in beverage packaging, strong leadership, and a track record of TPM/Lean initiatives. On-site role with focus on safety, compliance, and team performance.

Qualifications

Bachelor-level engineering or diploma with packaging focus.
Experience in high-speed beverage packaging is preferred.
Knowledge of GMP, HACCP, and food safety standards.

Responsibilities

Oversee day-to-day packaging operations across PET, Glass, Can, and Jar lines.
Monitor KPIs such as OEE, line efficiency, and wastage; drive improvements.
Coordinate with cross-functional teams to ensure uninterrupted packaging.
Lead safety, quality, and cost-control initiatives in packaging.

Skills

Beverage Packaging Operations

PET Bottle Manufacturing

CSD Filling & Packaging

Packaging Line Automation

OEE & KPIs

TPM & Lean Manufacturing

Maintenance Coordination

Packaging Material Management

Education

BE/B.Tech in Mechanical/Production/Industrial or Packaging

Diploma in Packaging Technology

Tools

SAP / ERP Systems

Job description

Job Title: Assistant Manager Packaging

Department: Manufacturing / Packaging Operations
Location: Plant Location
Reports To: Packaging Manager / Plant Head

Job Purpose

To oversee and optimize packaging operations for Packaged Drinking Water (PDW), Carbonated Soft Drinks (CSD), and other beverage products by ensuring productivity, quality, safety, compliance, and cost efficiency. The role is responsible for managing packaging lines, reducing downtime, improving Overall Equipment Effectiveness (OEE), and ensuring packaging materials meet quality and regulatory standards.

Key Responsibilities

Packaging Operations Management

Manage day-to-day packaging operations across PET, Glass, Can, and Jar packaging lines.
Ensure smooth functioning of filling, capping, labeling, shrink wrapping, palletizing, and secondary packaging processes.
Monitor production schedules and ensure achievement of daily, weekly, and monthly packaging targets.
Coordinate with Production, Quality, Engineering, Maintenance, and Supply Chain teams to ensure uninterrupted operations.

Production Planning & Execution

Execute packaging plans as per production requirements.
Optimize manpower utilization and machine productivity.
Monitor line performance and take corrective actions to minimize losses and bottlenecks.
Ensure adherence to production KPIs such as OEE, line efficiency, throughput, and wastage control.

Quality & Food Safety Compliance

Ensure compliance with GMP, HACCP, FSSC 22000, ISO 22000, and Food Safety standards.
Monitor packaging quality parameters including fill volume, cap torque, label accuracy, batch coding, and package integrity.
Coordinate with Quality Assurance teams for audits, inspections, and corrective actions.
Ensure all packaging materials comply with BIS, FSSAI, and company standards.

Packaging Material Management

Monitor consumption and inventory of packaging materials including:

PET Preforms
Caps & Closures
Labels
Corrugated Boxes
Shrink Films
Stretch Wraps
Glass Bottles & Cans

Minimize packaging material wastage and improve material yield.
Support sourcing and qualification of new packaging materials.

Equipment & Maintenance Coordination

Ensure optimum performance of packaging equipment including:

Blow Molding Machines
Filling Machines
Capping Machines
Labeling Machines
Shrink Wrapping Machines
Conveyors
Palletizers

Coordinate preventive and breakdown maintenance activities.
Analyze downtime data and implement corrective actions.

Continuous Improvement & Cost Control

Drive Lean Manufacturing, TPM, Kaizen, 5S, and Six Sigma initiatives.
Identify opportunities for productivity enhancement and cost optimization.
Implement packaging innovations to improve efficiency and sustainability.
Monitor packaging cost per case and recommend improvement initiatives.

Team Management

Lead and supervise packaging operators, technicians, and shift in-charges.
Conduct training programs on safety, quality, and operational excellence.
Drive employee engagement and performance management initiatives.
Ensure compliance with company policies and labor regulations.

Safety & Compliance

Ensure a safe workplace and adherence to EHS standards.
Conduct safety audits, risk assessments, and toolbox talks.
Ensure compliance with statutory and environmental regulations.
Investigate incidents and implement preventive actions.

Key Performance Indicators (KPIs)

Packaging Line Efficiency (%)
Overall Equipment Effectiveness (OEE)
Production Target Achievement (%)
Packaging Material Wastage (%)
Downtime Reduction
Customer Complaints Related to Packaging
Cost per Unit Packed
Food Safety & Audit Compliance Score
Safety Compliance & Near-Miss Reduction

Qualifications

Education:

B.E./B.Tech in Mechanical, Production, Industrial Engineering, Packaging Technology, or related discipline.
Diploma in Packaging Technology preferred.

Experience:

6–10 years of experience in packaging operations within Beverage, FMCG, Bottled Water, Soft Drinks, Dairy, or Food Manufacturing industries.
Experience handling high-speed PET/CSD packaging lines is preferred.

Required Skills & Competencies

Technical Skills