Assistant Manager - Mechanical Maintenance

Adani Group; Mundra; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Adani Group in Mundra, Gujarat seeks an experienced Boiler Maintenance Engineer to execute maintenance tasks on boiler components and ensure the reliability of BTG systems. You will maintain documentation, coordinate outages, and train contractors in safety practices.

The role requires 4+ years in boiler maintenance, a BE/MecEng degree, and the ability to draft SMPs, manage spares, and support safety and compliance initiatives across IMS, AWMS, DISHA and CHETNA guidelines.

Qualifications

• 4+ years of boiler maintenance experience in power plants.
• BE/B.Tech in Mechanical Engineering from a recognized institution.

Responsibilities

• Lead mechanical boiler (pressure parts) maintenance execution per resource plan.
• Ensure availability and reliability of boiler equipment including pressure parts, valves, APH, FGD, pipes and supports.
• Perform predictive, preventive and corrective maintenance aligned with schedules.
• Coordinate maintenance during outages to minimize downtime and optimize resources.
• Maintain cleanliness and organization of boiler area and support safety training for contractors.
• Draft and refine SMPs for review and implementation and manage equipment history records.
• Prepare reports for RCA, FMEA, audits and MIS as guided by team leads.
• Raise PRs, manage spare inventory, and ensure timely procurement for maintenance tasks.
• Support IMS, AWMS, DISHA and CHETNA guidelines; enforce safety protocols and record updates in KRONOS.

Skills

BTG knowledge

Emergency response

Maintenance management

Education

BE/Mech Eng

Job description

Purpose/Objective

• This role will be responsible for executing assigned maintenance tasks, ensuring the operational reliability of boiler equipment, and adhering to maintenance schedules.
• This role includes coordinating maintenance during outages, preparing and maintaining documentation, and providing safety training.

Key Responsibilities of Role

• Lead Mechanical Boiler (Pressure Parts) Operational Oversight and Resource Allocation: Perform execution of assigned maintenance tasks as per the resource plan for boiler components (Pressure Parts).
• Ensure the availability and reliability of boiler equipment, including pressure parts, valves, APH, FGD equipment, pipes, and supports.
• Execute predictive, preventive, and corrective maintenance with adherence to the maintenance schedules.
• Coordinate maintenance activities during outages, ensuring efficient use of resources and minimal downtime.
• Maintain the cleanliness and organization of the boiler area.
• Support team leads and section heads in emergency response and handling.
• Participate in structural trainings and audits for the boiler area.
• Provide comprehensive safety training to contractors, ensuring timely updates are recorded in the KRONOS system.
• Documentation and Quality Assurance: Draft and refine Standard Maintenance Procedures (SMPs) for review and implementation.
• Execute the management of equipment history records.
• Uphold the integrity of maintenance documentation and records for future reference and compliance.
• Prepare reports for RCA, FMEA, BTL, ZFO, Technical audits, as well as AOH and COH, based on inputs from Team Leads and Section Heads.
• Prepare NFAs and PR approval sheets, as guided by Section Head.
• Prepare different MIS reports such as safety MIS, ORM/SRM, Legatrix reports, etc.
• Budget and Inventory Management: Contribute to budgeting processes with accurate maintenance and operational insights.
• Issue necessary spares and materials from stores, ensuring timely availability for maintenance tasks.
• Raise PRs as directed and follow up with Team Leads for approvals.
• Manage the inventory of spares, insulation sheets, and refractory materials, managing annual requirements.
• Assist with attendance and resource quantity verification to optimise manpower and material use.
• Execute maintenance activities within allocated budgets, emphasizing cost-effectiveness and resource conservation.
• Business Sustainability: Implement and follow IMS, AWMS, DISHA and CHETNA guidelines within the department Enforce safety protocols during maintenance execution in alignment with CHETNA guidelines.
• Maintain strict adherence to safety compliances and initiatives as part of the company's safety drives.
• Confirm and document compliance with safety standards as per GENSUITE requirements.
• Digitization and Automation: Support comprehensive digitization strategies to optimise operational efficiency.
• Innovate and implement automation solutions to support overall organisational goals / strategy.
• Key Stakeholders - Internal: Operations & Maintenance Stores Support Functions Key Stakeholders - External: Contractors

Technical Competencies

• Boiler, Turbine, and Generator (BTG) Knowledge-APL,Emergency Response-APL,Maintenance Management (O&M)-APL

Qualifications and Experience

• Educational Qualification: B.
• tech/BE in Mechanical Engineering or a related field from a recognized institution.
• Work Experience (Range of years): 4+ years of experience in boiler maintenance within a power plant or similar industrial setting.
• Preferred Industry: Experience in the thermal power generation industry, particularly with exposure to boiler maintenance and mechanical systems.