Assembly Manufacturing Engineer

Mahindra Aerostructures; Bengaluru; On-site; INR 600,000 - 900,000; Full time

Job summary

Mahindra Aerostructures is seeking a Manufacturing Engineer in Bengaluru to define efficient manufacturing and assembly strategies for aerospace structures. You will analyze drawings, specs, and 3D models to optimize producibility and quality, while ensuring delivery timelines.

The role involves developing detailed manufacturing plans, creating MPS/SOPs, defining tooling and inspection needs, and coordinating with Design, Quality, Production, Tooling, and Supply Chain teams to support NPI and

Qualifications

• Experience in aerospace manufacturing engineering and process planning.
• Familiarity with EBOM/MBOM and SAP/ERP systems.
• Ability to develop manufacturing plans and work instructions.

Responsibilities

• Analyze aerospace drawings, customer specs, and 3D models to define manufacturing strategies.
• Evaluate manufacturability and recommend quality, cost, and productivity improvements.
• Develop manufacturing plans, operation sequences, and shop-floor execution methods.
• Create Manufacturing Process Sheets (MPS), SOPs, and production documentation.
• Define tooling, fixtures, and inspection requirements to support production.
• Plan assembly processes including riveting, drilling, reaming, fastening, shimming, and bonding.
• Coordinate with Design, Quality, Production, Tooling, and Supply Chain for on-time delivery.
• Generate EBOM/MBOM, routings, and material master data in SAP/ERP.
• Support production in resolving issues and addressing process deviations.
• Drive first-time-right manufacturing and compliance with aerospace standards.
• Perform process validation and dimensional checks for product integrity.
• Identify tooling needs and submit TRFs for new product introduction.
• Participate in continuous improvement for cycle-time, productivity, quality, and cost.
• Support NPI and prototype builds and rate production activities.
• Ensure all activities comply with regulatory, safety, and quality requirements.

Skills

Aerospace manufacturing

SAP / ERP knowledge

MPS / BOM management

Job description

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• Analyze aerospace engineering drawings, customer specifications, and 3D models to define efficient manufacturing and assembly strategies.
• Evaluate manufacturability of aerostructure components and recommend improvements to enhance quality, cost, and productivity.
• Develop detailed manufacturing plans, operation sequences, and shop-floor execution methodologies for structural assembly programs.
• Create and maintain Manufacturing Process Sheets (MPS), Assembly Instructions, Standard Operating Procedures (SOPs), and production documentation.
• Define tooling, fixtures, hand tools, cutting tools, and inspection requirements to support seamless production activities.
• Plan and implement aerospace structural assembly processes involving riveting, drilling, reaming, fastening, shimming, alignment, sealant application, and adhesive bonding.
• Coordinate with Design, Quality, Production, Tooling, and Supply Chain teams to ensure smooth product realization and on-time delivery.
• Generate and manage Engineering BOM (EBOM), Manufacturing BOM (MBOM), routings, and material master data within SAP/ERP systems.
• Support production teams in resolving manufacturing issues, technical queries, and process deviations during product build activities.
• Drive first-time-right manufacturing practices and ensure compliance with aerospace quality standards and customer requirements.
• Perform process validation, assembly verification, and dimensional conformity checks to ensure product integrity.
• Identify tooling requirements and initiate Tool Requisition Forms (TRF) to support new product introduction and production readiness.
• Participate in continuous improvement initiatives focused on cycle-time reduction, productivity enhancement, quality improvement, and cost optimization.
• Support New Product Introduction (NPI), prototype builds, and rate production activities for aerospace assemblies and sub-assemblies.
• Ensure all manufacturing and assembly activities comply with aerospace regulatory, safety, and quality requirements.

Key Deliverables

• Manufacturing Process Sheet (MPS) Preparation
• Process Planning & Routing Creation
• EBOM & MBOM Management
• SAP Routing & BOM Generation
• Technical Query (TQ) Resolution
• Tooling Requirement Identification & TRF Submission
• Assembly Process Definition & Validation
• Production Documentation Development

Experience: 2 to 5 Years

Industry: Aerospace