Application Engineer with CATIA V5 Skills.

Expleo; Chennai District; On-site; INR 800,000 - 1,100,000; Full time

Job summary

Expleo in Chennai invites an experienced Application Engineer to support design, development and validation of automotive components. You will translate customer needs into robust engineering solutions and coordinate with design, manufacturing and customer teams.

Key activities include performing DFMEA, tolerance stack‑ups, and applying GD&T for precise drawings. Prototyping, design reviews and validation onboarding are part of the role, with CATIA‑V5 proficiency and strong problem‑solving

Qualifications

• Bachelor’s or Diploma in Mechanical, Automotive, or Industrial Engineering.
• Strong knowledge of DFMEA and tolerance analysis.
• Proficiency in CATIA-V5 CAD tooling.
• Experience with GD&T and design optimization.
• Understanding of materials and manufacturing processes.
• Good communication and problem-solving skills.
• Experience with safety-critical parts a plus.

Responsibilities

• Translate customer requirements into robust engineering solutions.
• Conduct DFMEA to identify risks and define actions.
• Perform tolerance stack-up analyses for feasibility.
• Apply GD&T for precise drawings and dimensional control.
• Support prototype builds, design reviews, and validation testing.
• Collaborate with manufacturing and quality teams.
• Prepare and maintain engineering documentation and reports.
• Provide technical support to customers and internal stakeholders.

Skills

DFMEA

GD&T

Tolerance analysis

Design optimization

Materials knowledge

Cross-functional collaboration

Independent work

Safety-critical design

Education

Bachelor’s/Diploma in Mechanical / Automotive / Industrial Engineering

Tools

CATIA-V5

Job description

Overview

The Application Engineer will be responsible for supporting product design, development, and validation activities by applying strong engineering fundamentals, analytical skills, and technical expertise. The role involves close collaboration with design, manufacturing, and customer teams to ensure robust product performance

Responsibilities

Key Responsibilities:

• Work closely with design and development teams to translate customer requirements into robust engineering solutions.
• Conduct Design Failure Mode and Effects Analysis (DFMEA) to identify potential risks and define corrective actions.
• Perform tolerance stack-up analysis to ensure design feasibility and product fit/function.
• Apply Geometric Dimensioning and Tolerancing (GD&T) principles for precise engineering drawings and dimensional control.
• Support prototype build, design reviews, and validation testing activities.
• Collaborate with manufacturing and quality teams to address design and process issues.
• Prepare and maintain engineering documentation, specifications, and reports.
• Provide technical support to customers and internal stakeholders throughout the product lifecycle.

Should be flexible to work in any shift

Qualifications

Bachelor’s/Diploma degree in Mechanical / Automotive / Industrial Engineering or related field.

Essential skills

Required Skills:

• Good manufacturing knowledge in Plastics and Sheetmetal parts.
• Proficiency in CAD tool CATIA-V5 is must. (Part Modelling, GSD, Drafting, Assembly)
• Strong knowledge of DFMEA, tolerance stack-up analysis, GD&T, and general mechanical design principles. Knowledge of DFM/DFA principles and design optimization techniques.
• Good understanding of materials, manufacturing processes, and product validation methods.
• Strong analytical, problem-solving, and communication skills.
• Ability to work independently and in cross-functional teams.
• Experience in design & development of Safety critical parts incl. Steering wheels, Airbags, etc., (added advantage)- Basic understanding of simulation or CAE tools (added advantage).

Desired skills

Soft Skills:

• Strong attention to detail and commitment to quality.
• Good interpersonal and presentation skills.
• Proactive approach in identifying and resolving technical challenges.

Language Proficiency:

English, Kannada, HindiOther: Japanese & Korean language (Optional)

Experience

• 5–8 years of experience in a Design and Application engineering role within the automotive domain