Aerospace Component Design Engineer

Alliance Recruitment Agency; Bengaluru; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Alliance Recruitment Agency seeks a senior aerospace design engineer to lead the development of cryogenic components for space systems. You will perform advanced simulations, ensure compliance with aerospace standards, and drive NPD from concept to manufacturing readiness.

The role requires extensive experience in DFMEA/DFM, GD&T, and cross-functional collaboration with suppliers and internal teams. Strong leadership and planning skills are essential for timely project delivery.

Qualifications

• 10+ years in aerospace component design (valves, regulators, connectors).
• Experience with DFMEA, DFA and DFM in NPD environments.
• Material selection, prototyping and product testing experience.
• Thermal, structural and flow simulations for cryogenic systems (FEA/CFD).
• Knowledge of cryogenic behavior, seal tech, and welding standards.
• Understanding of qualification and testing protocols (vibration, burst, leak, thermal cycles).
• Proficient in 3D CAD and GD&T; strong cross-functional collaboration.
• Bachelor's or Diploma in Mechanical Engineering with relevant experience.

Responsibilities

• Design and develop aerospace-grade components for LOX/LNG and CH4/O2 systems.
• Conduct design calculations and engineering simulations (FEA/CFD).
• Prepare and maintain comprehensive product documentation.
• Manage the complete NPD lifecycle for special-purpose aerospace components.
• Conduct feasibility studies for manufacturing, assembly and testing.
• Support production through design changes, cost optimization, and quality improvements.
• Assist in serial production introduction of developed components.
• Ensure adherence to ASME, NASA-STD, ECSS, ISO 14644 standards.
• Participate in product development committees and manage project timelines.
• Handle change management processes and engineering change documentation.
• Coordinate with suppliers and internal departments to resolve issues.
• Promote innovation and continuous improvement within design and development.

Skills

Aerospace design

NPD processes

DFMEA

DFA

DFM

Thermal analysis

Structural analysis

CFD/FEA

GD&T

Cross-functional coordination

Education

BE Mechanical Engineering

DME Mechanical Engineering

Tools

Creo

Fusion 360

Job description

Key Responsibilities:

• Design and develop aerospace-grade components such as cryogenic valves, pressure regulators, and fluid connectors for LOX/LNG and CH₄/O₂ systems
• Conduct design calculations and engineering simulations (FEA/CFD)
• Prepare and maintain comprehensive product documentation
• Manage the complete New Product Development (NPD) lifecycle for special-purpose aerospace components
• Conduct technical feasibility studies for manufacturing, assembly, and testing
• Support production through design changes, cost optimization, and quality improvements
• Assist in the serial production introduction of developed components
• Ensure adherence to aerospace standards such as ASME, NASA-STD, ECSS, ISO 14644
• Participate in product development committees and manage project timelines
• Handle change management processes and engineering change documentation
• Coordinate with suppliers and internal departments (production, quality, testing, procurement) to resolve technical and sourcing issues
• Promote innovation and continuous improvement within the design and development process

Desired Skills and Qualifications:

• Minimum 10 years of experience in aerospace component design, including valves, regulators, and connectors
• Strong background in NPD processes using DFMEA, DFA, and DFM methodologies
• Practical experience with material selection, prototyping, and product testing
• Sound knowledge of thermal, structural, and flow simulations (FEA/CFD), particularly for cryogenic systems
• Familiarity with cryogenic material behavior, seal technology, and aerospace welding standards
• Understanding of component qualification and testing protocols (vibration, burst, leak, thermal cycle)
• Proficiency in 3D CAD software such as Creo, Fusion 360, or equivalent
• Strong understanding of Geometric Dimensioning and Tolerancing (GD&T)
• Excellent coordination and communication skills for working with cross-functional teams and suppliers
• Bachelor’s degree in Mechanical or Mechatronics Engineering (BE), or Diploma in Mechanical Engineering (DME) with relevant experience
• Strong planning, problem-solving, and time management skills
• Creative, proactive, and driven by innovation and excellence

Why Join This Role:

• Be part of a pioneering team shaping the future of Indian and global space exploration
• Collaborate with some of the most experienced professionals in the aerospace industry
• Get involved in groundbreaking projects involving next-generation launch vehicles
• Opportunity to grow into leadership roles as the organization expands
• Make meaningful contributions to advanced space technology with global impact