Process Engineer

EFOR; Cork; On-site; EUR 65,000 - 92,000; Full time

Job summary

EFOR seeks an NPI Process Engineer in Ireland to drive new product introductions from concept to high-volume production. You will lead cross-functional teams across R&D, Manufacturing, Quality, and Supply Chain, ensuring manufacturability, quality, and cost targets are met.

You will design and validate manufacturing processes, create comprehensive process documentation, and mentor operators. Lean, Six Sigma methodologies and strong project leadership are essential for improving throughput and

Qualifications

• Bachelor’s degree in Engineering; advanced degree preferred.
• 3+ years of process/manufacturing engineering experience, preferably with NPI.
• Proficiency in CAD, process mapping, DFMEA, SPC, DOE, and root cause analysis tools.
• Strong communication, project management, and leadership abilities.
• Six Sigma, Lean Manufacturing, or related certifications are a plus.

Responsibilities

• Lead and manage NPI projects, coordinating cross-functional teams for timely and successful product launches.
• Design, develop, and validate new manufacturing processes to meet safety, quality, and cost targets.
• Generate and maintain process documentation including work instructions, process flow diagrams, FMEAs, and control plans.
• Collaborate with design and R&D teams to review product designs for manufacturability and assembly and provide feedback for improvement.
• Support the transition of products from pilot to high-volume production, identifying and mitigating risks early.
• Identify root causes of process or assembly issues during launch and early production, implementing corrective actions.
• Work with suppliers on qualification of new materials, components, tooling, and process capabilities.
• Train production operators and technicians on new processes and equipment.
• Apply Lean, Six Sigma, and other continuous improvement methodologies to optimispe processes and reduce waste.
• Ensure all processes adhere to company policies and relevant regulatory requirements.

Skills

CAD

Process mapping

DFMEA

SPC

DOE

Root cause analysis

Six Sigma

Lean manufacturing

Project management

Leadership

Education

Bachelor's degree in Engineering

Advanced degree preferred

Tools

None

Job description

Position Summary:

The NPI (New Product Introduction) Process Engineer is responsible for launching new products into manufacturing, managing the process from concept to production while ensuring manufacturability, quality, and efficiency. This role works closely with R&D, Manufacturing, Quality, and Supply Chain teams to drive successful product launches, process validation, and continuous improvement.

Key Responsibilities:

• Lead and manage NPI projects, coordinating cross-functional teams for timely and successful product launches.
• Design, develop, and validate new manufacturing processes to meet safety, quality, and cost targets.
• Generate and maintain process documentation including work instructions, process flow diagrams, FMEAs, and control plans.
• Collaborate with design and R&D teams to review product designs for manufacturability and assembly and provide feedback for improvement.
• Support the transition of products from pilot to high-volume production, identifying and mitigating risks early.
• Identify root causes of process or assembly issues during launch and early production, implementing corrective actions.
• Work with suppliers on qualification of new materials, components, tooling, and process capabilities.
• Train production operators and technicians on new processes and equipment.
• Apply Lean, Six Sigma, and other continuous improvement methodologies to optimispe processes and reduce waste.
• Ensure all processes adhere to company policies and relevant regulatory requirements.

Qualifications & Experience Required:

• Bachelor’s degree in Engineering (Mechanical, Manufacturing, Industrial, or related field); advanced degree preferred.
• 3+ years of process or manufacturing engineering experience, preferably with NPI projects.
• Proficiency in CAD, process mapping, DFMEA, SPC, DOE, and root cause analysis tools.
• Strong communication, project management, and leadership abilities.
• Six Sigma, Lean Manufacturing, or related certifications are a plus.