PELLET MILL OPERATOR FEED SKW

ID70 PT Japfa Comfeed Indonesia Tbk; Singkawang; On-site; IDR 44,640,000 - 89,280,000; Full time

Job summary

PT Japfa Comfeed Indonesia Tbk mencari Operator Pellet Mill untuk mengelola mesin pellet, melakukan pengaturan roll dan crumbler, serta menjaga kualitas produk. Tugas mencakup penggantian die, roll, dan saringan, serta pemisahan start-up/shut-down untuk menjaga konsistensi warna dan mutu pakan.

Posisi ini menuntut kemampuan mengoperasikan pellet press secara efisien, melakukan pemeliharaan mandiri, dan memastikan suhu serta kualitas pakan setelah cooler sesuai standar.

Qualifications

• Pengalaman mengoperasikan mesin pellet press dan melakukan setting roll serta crumbler.
• Pemahaman dasar kualitas produk dan pemeriksaan ukuran partikel.
• Kemampuan melakukan pemeliharaan mandiri pada peralatan produksi.

Responsibilities

• Mengatur roll mesin pellet sesuai formula dan kebutuhan produksi untuk capai kapasitas dan kualitas.
• Menyesuaikan roll crumbler sesuai jenis pakan untuk ukuran partikel standar.
• Mengoperasikan mesin pellet press secara efisien untuk output optimal.
• Mengganti die, roll, dan saringan sesuai jadwal operasional.
• Melakukan pemisahan start-up/shut-down untuk menjaga konsistensi warna produk.
• Melakukan pemeriksaan kualitas dan kebersihan mesin secara rutin.
• Memastikan suhu conditioning dan pakan setelah cooler memenuhi standar.
• Mencatat kondisi operasi dan produksi serta laporan downtime.

Skills

Pellet mill operation

Roll setting

Sieve replacement

Autonomous maintenance

Quality inspection

Tools

Pellet press

Job description

Key Responsibilities

• Set pellet mill rolls according to feed formulations and production requirements to achieve optimal machine performance and production capacity.
• Adjust crumbler rolls based on feed type to ensure the required particle size specifications are met.
• Operate pellet mill machines efficiently to maximize production output and machine performance.
• Replace dies, rolls, and sieves according to maintenance schedules and operational requirements.
• Separate start-up and shutdown production batches to maintain consistent feed color and product quality.
• Perform proper changeover inspections and procedures to prevent cross-contamination between different feed products.

Quality Control

• Conduct routine particle size inspections to ensure compliance with quality standards.
• Monitor and verify Pellet Durability Index (PDI) according to company specifications to ensure pellet strength during storage and transportation.
• Ensure feed conditioning temperature meets the required standards to support feed quality and bacterial control.
• Monitor feed temperature after the cooler to ensure products meet specifications before packaging.
• Maintain product quality through proper machine cleanliness and operational controls.
• Inspect bins during product changes to prevent contamination and maintain feed quality standards.

Equipment Maintenance

• Clean magnet pipes, elevators, and pellet press equipment to prevent metal contamination and ensure smooth material flow.
• Monitor motor and bearing temperatures regularly to prevent overheating and equipment failure.
• Apply lubrication or oil to dies at the end of each shift to prevent blockages and maintain equipment performance.
• Perform autonomous maintenance activities on pellet mill machines and supporting equipment.
• Maintain the cleanliness of internal machine components to ensure optimal machine performance and product quality.

Reporting & Documentation

• Prepare pellet mill downtime reports for performance analysis and continuous improvement initiatives.
• Prepare daily pelleting efficiency reports, including machine performance and production capacity data.
• Maintain autonomous maintenance records for pellet mill equipment.
• Accurately record and report machine operating conditions and production performance.

Housekeeping, Safety & Compliance

• Maintain cleanliness of machines, equipment, and work areas in accordance with company housekeeping standards.
• Ensure work areas remain safe, organized, and conducive to operational efficiency.
• Comply with Occupational Health and Safety (OHS) requirements, including proper use of Personal Protective Equipment (PPE).
• Report unsafe conditions, equipment malfunctions, and product quality deviations to the supervisor.
• Follow all Standard Operating Procedures (SOPs), work instructions, and company policies.

Pellet Mill Operator Lokasi: Singkawang, Kalimantan Barat

Perusahaan: PT Japfa Comfeed Indonesia Tbk

Deskripsi Pekerjaan (Job Description)

Tanggung Jawab Utama Operasional Pelleting dan Produksi

Melakukan pengaturan (setting) roll mesin pellet press sesuai formula dan kondisi produksi untuk mencapai kapasitas dan kualitas yang ditetapkan. Melakukan pengaturan (setting) roll mesin crumbler sesuai jenis produk pakan guna menghasilkan ukuran partikel yang sesuai standar. Mengoperasikan mesin pellet press secara optimal untuk memaksimalkan kapasitas dan efisiensi produksi. Melakukan penggantian die, roll, dan saringan (sieve) sesuai jadwal maupun kebutuhan operasional. Melaksanakan pemisahan produk awal dan akhir produksi (start-up dan shut-down product segregation) untuk menjaga konsistensi warna dan kualitas produk. Memastikan proses pergantian produksi (change over) dilakukan dengan baik untuk mencegah kontaminasi silang antar produk. Pengendalian Mutu Produk Melakukan pemeriksaan ukuran partikel (particle size) pakan secara berkala untuk memastikan kesesuaian dengan standar mutu. Melakukan pemeriksaan Pellet Durability Index (PDI) sesuai standar perusahaan untuk memastikan kekuatan fisik pellet selama penyimpanan dan distribusi. Memastikan suhu conditioning mash mencapai standar yang ditentukan guna mendukung proses pemasakan dan pengendalian bakteri. Melakukan pengecekan suhu pakan setelah cooler untuk memastikan produk aman dan sesuai standar sebelum dikemas. Memastikan kualitas pakan tetap terjaga melalui kebersihan mesin dan area proses produksi. Melakukan pemeriksaan bin saat pergantian produk untuk mencegah terjadinya kontaminasi. Pemeliharaan dan Perawatan Peralatan Membersihkan pipe magnet, elevator, dan mesin press untuk mencegah kontaminasi logam serta menjaga kelancaran aliran material. Melakukan pengecekan suhu motor dan bearing secara rutin untuk mencegah overheating dan kerusakan peralatan. Memberikan pelumas atau minyak pada die sesuai prosedur pada akhir shift untuk menjaga kondisi peralatan dan mencegah penyumbatan. Melakukan perawatan mandiri (autonomous maintenance) terhadap mesin pellet mill dan peralatan pendukung. Menjaga kebersihan bagian dalam mesin guna mendukung performa mesin dan kualitas produk.

JAPFA is an agribusiness company that engages mainly in the production of animal feed, poultry breeding, commercial farm, consumer products, aquaculture, and beef cattle farming. Founded in Indonesia and now headquartered in Singapore, we employ over 37,000 people across an integrated network of modern farming, processing and distribution facilities in Indonesia, Vietnam, India, Myanmar, and Bangladesh. Growing Towards Mutual Prosperity is the company's strong belief in the nurturing of mutually rewarding relationships based on trust and integrity. JAPFA aims to be "the leading dependable provider of affordable protein foods in Emerging Asia by building on the foundation of our excellent teamwork and proven experience for the benefit of all stakeholders."

JAPFA is an agribusiness company that engages mainly in the production of animal feed, poultry breeding, commercial farm, consumer products, aquaculture, and beef cattle farming. Founded in Indonesia and now headquartered in Singapore, we employ over 37,000 people across an integrated network of modern farming, processing and distribution facilities in Indonesia, Vietnam, India, Myanmar, and Bangladesh. Growing Towards Mutual Prosperity is the company's strong belief in the nurturing of mutually rewarding relationships based on trust and integrity. JAPFA aims to be "the leading dependable provider of affordable protein foods in Emerging Asia by building on the foundation of our excellent teamwork and proven experience for the benefit of all stakeholders."