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PT Oil States Indonesia in Batam seeks a Manufacturing Leader to own end-to-end production planning, delivery accountability, and quality performance across OCTG machining, threading, welding and inspection. You will lead a direct labour team in a multilingual environment, drive continuous improvement, coordinate with QA/QC, and ensure API Spec Q1 compliance while meeting cost, safety and schedule targets.
Bachelor's degree in mechanical engineering and 10+ years of progressive leadership in
Ensure that operations are managed and controlled efficiently, and that product and service quality is maintained to the highest standard. Manage, control and optimise daily manufacturing operations to exceed customers' expectations by ensuring that products are manufactured in accordance with technical specifications, quality requirements, customer timelines and the OSI Asia Quality Management System.
Ensure that corrective actions on non-conformances within the Quality System are implemented and effective
Ensure implementation and maintenance of the Oil States Industries Quality Policy.
Ensure the Quality Management System continues to meet ISO and API requirements and is continually improved.
Provide technical support with production operations and motivate the team to achieve production, quality, and delivery targets.Provide technical support to the Sales Department for contract reviews as required.
Perform engineering modifications to standard products to meet customer-specific requirements.
Liaise with UK and USA operations regarding technical matters and application information for unusual products and manufacturing requirements.
Oversee production efficiency, resource utilization, and manufacturing performance.
Ensure conformance of all products and services to quality requirements and technical specifications.
Manufacturing Leadership, Planning & Delivery Accountability
Own complete and on-time delivery of manufacturing work, ensuring safety, quality, cost, and customer schedule requirements are achieved.
Plan ahead by maintaining visibility of daily, weekly, and forward production requirements. Identify resource constraints, material shortages, capacity limitations, and operational risks early and implement mitigation plans.
Deliver the production plan by ensuring plans are realistic, communicated, understood, and executed effectively across all manufacturing functions.
Take ownership of manufacturing problems and operational bottlenecks. Coordinate cross-functional resources to identify root causes and drive timely resolution.
Align Planning, Materials, Machining, Welding/Fabrication, Quality, and supporting functions to achieve customer delivery commitments and operational objectives.
Solve operational problems and drive recovery actions. Develop, implement, and monitor recovery plans for production delays, quality issues, resource constraints, and other disruptions.
Lead the manufacturing team by fostering collaboration, accountability, teamwork, communication, and continuous improvement across departments.
Communicate and present operational status, priorities, risks, performance metrics, constraints, and recovery plans effectively to management, customers, and stakeholders.
Build accountability, capability, and leadership within supervisors and functional leaders through coaching, mentoring, succession planning, and performance development.
Quality management and continuous improvement
Ensure non-conformances, customer complaints and process deficiencies are investigated, corrected and prevented from recurring.
Review and investigate customer complaints and implement corrective and preventive actions.
Analyse quality performance, identify improvement opportunities, and implement improvement initiatives.
Review and plan training requirements to ensure personnel possess the necessary skills and competencies.
Review and approve procedures and work instructions to improve production processes and effectiveness.
Assess, evaluate, and approve suppliers and subcontractors.
Review and approve Purchase Requisitions and Purchase Orders as delegated.
Review and approve Route Sheets, Bills of Materials, and other relevant engineering documents.
Coordinate with QA/QC and Production on quality matters and identify deficiencies in products, services, or management systems.
Control further processing until deficiencies or unsatisfactory conditions in products or processes have been corrected.
Business Support & Reporting
Assist the Sales Department in identifying potential projects and applications for Oil States products and services.
Support customer engagement activities and maintain awareness of customer requirements and opportunities.
Review costing information and support quotation preparation where operational input is required.
Prepare operational reports for submission to the General Manager and Head Office.
Assist in preparing revenue forecasts, capacity planning, and operational performance forecasts.
Assist in the preparation and execution of the Annual Operating Plan (AOP).
Requirements:
Formal Education & Certification
Bachelor's degree in mechanical engineering or another relevant engineering discipline.
Knowledge & Experience
At least ten years of progressive manufacturing or operations leadership experience, including responsibility for production performance, delivery and a direct labour workforce.
Experience in managing a direct labour workforce in a multilingual environment.
Working knowledge of OCTG manufacturing processes, including machining and threading, welding, inspection and testing. Knowledge of API Spec Q1 and other applicable quality standards is preferred