Structural / Mechanical Design Engineer

TN United Kingdom; Southampton; On-site; GBP 35,000 - 55,000; Full time

Job summary

A leading company in aircraft manufacturing is seeking a Structural / Mechanical Design Engineer in Southampton. The role involves structural analysis, mechanical design integration, and ensuring compliance with airworthiness requirements. Candidates should have a relevant degree and experience in mechanical and structural design, with opportunities for professional development and a competitive salary package.

Benefits

36 annual leave days

Contributory pension scheme

Dental and optical cover

Employee Assistance Program

Support with learning and professional development

Health screening and therapies

Digital GP

Referral bonus

Qualifications

• Degree or HND/HNC in aerospace engineering or extensive related industrial experience.
• Experience in producing designs for mechanical integration and structural repairs.
• Knowledge of mechanical and structural integration on GA Aircraft.

Responsibilities

• Develop structural analysis for proposed design schemes, including modelling and reports.
• Simulate structural analysis using CAD tools.
• Create mechanical design schemes, including detailed and assembly drawings.

Skills

Mechanical integration

Structural repairs

Mechanical design

Structural analysis techniques

IT competence

Education

Degree or HND/HNC in aerospace engineering

Tools

CAD tools

Microsoft Word

Microsoft Excel

Microsoft Visio

Job description

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Structural / Mechanical Design Engineer, Southampton

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Client:

Location:

Southampton, United Kingdom

Job Category:

Other

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EU work permit required:

Yes

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Job Reference:

64de03f891f4

Job Views:

3

Posted:

19.05.2025

Expiry Date:

03.07.2025

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Job Description:

Description

• Employment type: Permanent
• Employment basis: Full Time
• Salary: Competitive Salary and Excellent Benefits
• Standard Hours: Flexible Working / 40 hours per week

Responsible for the Structural Analysis and Mechanical design integration of design changes to aerostructures and parts. All designs are to be in accordance with the technical requirements along with ensuring compliance to the airworthiness requirements.

Key Responsibilities

• Develop structural analysis for proposed design schemes, including modelling and reports.
• Simulate structural analysis using CAD tools.
• Create structural analysis reports to support compliance to the requirements for any given design change or repair.
• Create repairs schemes for structural repairs to reinstate the initial state of airworthiness post structural damage.

Mechanical Design Engineering:

• Develop mechanical design schemes, including detailed and assembly drawings, for aircraft modifications.
• Design detailed parts and assemblies using 2D and 3D CAD tools.
• Create design documentation e.g Modification embodiment Instructions, instruction for continued airworthiness and any associated documentation.
• Create design support verification documentation for a modification e.g Test Plans, Design Office Instructions (DOI), and Design Specifications.
• Ensure all mechanical design documentation is technically accurate, self-checked, and verified for completeness.
• Identify and correct errors, inconsistencies, and non-conformities in design documentation.
• Ensure that design solutions meet the required tolerancing, material selection, geometric dimensioning & tolerancing (GD&T), and meet manufacturing, assembly, and maintenance requirements.
• Ensure all mechanical design documentation complies with the relevant airworthiness requirements.
• Troubleshoot and resolve technical issues related to mechanical design.
• Analyse and determine corrective actions for Design Query Forms (DQFs), Non-Conformance Reports (NCRs), Production Permits, and Concessions related to mechanical design.
• Collaborate with suppliers, engineers, and stakeholders to ensure designs align with program objectives and manufacturing feasibility.
• Provide practical design solutions to technical problems with minimal supervision.

General:

• Providing guidance and support to Associate Engineers and Graduate Engineers.
• Assist in training and mentoring new engineers, fostering knowledge sharing and professional growth.
• Liaison with all other technical disciplines within the Design Office to produce coherent and comprehensive design solutions and packages.
• Liaison with all other departments e.g production and installation engineers in matters relating to projects to ensure smooth implementation of design requirements.
• Communicate effectively with all members of your team and the business alike, identify early potential risks, seek clarification if unsure, and provide feedback on all aspects of the business to your line manager.
• Assist Head of Technical Project to deliver projects to time and cost for all aspects of the project.
• Undertake and successfully pass appropriate training applicable to your role as communicated to you from time to time and proactively identify training opportunities for your own advancement and self-improvement.

Skills, Knowledge and Expertise

• Degree or HND/HNC or OND/ONC in aerospace engineering, or extensive years related industrial experience.
• Experience in producing designs for Mechanical integration.
• Experience in producing schemes for Structural repairs.
• Knowledge of Mechanical and Structural integration on GA Aircraft.
• Knowledge of the functionality of Mechanical design and Structural analysis techniques systems.
• Have a clear understanding of aircraft component and/or system design requirements, materials, and manufacturing processes.
• IT competent (i.e., Microsoft applications Word, Excel, and Visio etc.).
• A working knowledge of CAA PT21J Design Approval.
• Full UK driving licence required.
• Travel to other sites as and when required.
• 36 annual leave days (inclusive of Bank and Public Holidays).
• Contributory pension scheme with a salary sacrifice option.
• Dental and optical cover.
• Employee Assistance Program.
• Support with learning and professional development (courses and licenses).
• Health screening and therapies.
• Digital GP.
• Referral bonus.

Britten-Norman is a leading aircraft manufacturer that has been building aircraft continuously for over 70 years. The company is world renowned for its iconic BN2 Islander Series. The Islander is one of the most successful civil aircraft ever produced in the UK. Available in both piston and turboprop variants, Islander aircraft offer exceptional Short Take-off and Landing capabilities and the ability to operate from unprepared surfaces, including both grass and sand. It has been manufactured continuously since 1965, with 1,299 aircraft built to date. Islander aircraft provide adaptable, low-cost solutions that are currently in daily use with some 200 companies and organisations in over 70 countries worldwide. Britten-Norman also provides comprehensive support to its customers, with field servicing, training, and modifications/upgrades available. They have a dedicated training department that offers expert OEM approved training for pilots, mission operators, and technicians. Additionally, they prioritise innovation and are currently involved in various Research and Development programs. With facilities in the UK and USA, Britten-Norman is able to cater to customers globally. Their commitment to excellence and their passion for pushing boundaries in aircraft design make them a top choice for those in the aviation industry.