Senior Process Engineer (PSA)

JR United Kingdom; Kingston upon Hull; On-site; GBP 50,000 - 80,000; Full time

Job summary

A leading company in oil and gas is seeking a Senior Process Engineer to oversee the design and optimization of PSA systems in Kingston upon Hull. This key role involves technical documentation, client interactions, and ensuring compliance with industry standards while developing innovative solutions for challenging projects. The ideal candidate will possess an advanced degree in Chemical Engineering and extensive experience in process systems and gas separation technologies.

Qualifications

• Master’s or higher degree in Chemical Engineering required.
• Deep understanding of PSA/process systems and gas separation technologies essential.
• Advanced knowledge of carbon capture technologies and emission solutions.

Responsibilities

• Lead PSA systems design and optimization for hydrogen purification and gas separation.
• Prepare detailed technical proposals and maintain client interactions.

Skills

Process Design

Client Interaction

Attention to Detail

Kinetic Modelling

CFD Simulation

Education

Master’s degree in Chemical Engineering

Tools

ASPEN Adsorption

HYSYS

MATLAB

VBA

SolidWorks

Job description

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Senior Process Engineer (PSA), Kingston upon Hull, East Yorkshire

Client: UNICAT Technologies

Location: Kingston upon Hull, East Yorkshire, United Kingdom

Job Category: Other

EU work permit required: Yes

Job Views: 2

Posted: 31.05.2025

Expiry Date: 15.07.2025

Job Description:

Senior Process Engineer

Band/Hierarchy/Job Group: Technologies (PSA)

Job Overview:

The Senior Process Engineer plays a vital role in ensuring that the company’s proposals and designs are technically feasible. The role involves process design for PSA plants in oil and gas, refining, and associated industries.

Key Responsibilities:

• Process Design:
• Lead the development and optimization of Pressure Swing Adsorption (PSA) systems for hydrogen purification, carbon capture, and general gas purification.
• Assist in the design of PSA plants.
• Provide technical documents such as Process & Instrumentation Diagrams (P&IDs), Bills of Materials (BOMs), PFDs, and Process Block Diagrams for various projects.
• Conduct detailed kinetic and isotherm modelling for process simulations.
• Utilize ASPEN Adsorption, HYSYS, MATLAB, and VBA for process design, analysis, and optimization.
• Perform CFD simulations using SolidWorks to support system design.
• Ensure adherence to ATEX system design standards for safety in explosive environments.
• Analyze data for plant optimization, focusing on maximizing efficiency and minimizing downtime.
• Collaborate with multidisciplinary teams to implement process improvements and ensure project success.
• Develop PSA solutions at both tender and contract stages in collaboration with engineering teams.
• Prepare detailed technical proposals including performance parameters.
• Address customer-specific requirements such as capacity, purity levels, energy consumption, and maintenance needs.
• Translate customer requirements into feasible solutions while ensuring compliance with industry standards and regulations.
• Client Interaction:
• Maintain and build relationships with existing and potential clients.
• Understand client needs and provide solutions that align with their operational goals.

Education, Experience & Skills Required:

• Master’s degree or higher in Chemical Engineering.
• Deep understanding of PSA/process systems and gas separation technologies.
• Advanced knowledge of carbon capture technologies and net zero emission solutions.
• Proficiency in ASPEN Adsorption, HYSYS, MATLAB, and VBA.
• Expertise in kinetic and isotherm modelling for adsorption processes.
• Experience with CFD simulation using SolidWorks.
• Strong understanding of ATEX system design and its application in hazardous environments.
• Proven ability to develop, optimize, and troubleshoot PSA plant systems.
• Excellent verbal and written communication skills for client and stakeholder interaction.
• Attention to detail in documentation, calculations, and specifications.