Senior Metallurgical Process Engineer – Casting & Controls

Remelt Services Inc; Tees Valley; On-site; GBP 83,000 - 129,000; Full time

Job summary

Remelt Services Inc in Darlington, SC invites an experienced Senior Process Engineer to lead metallurgical operations across melting, refining, casting and post-production stages. You will drive chemistry targets, optimize costs and work closely with customers to ensure spec conformance and high-quality outputs.

The role requires 3–15 years of metallurgical process engineering experience, a bachelor’s degree in Metallurgy/Material Science or Applied Engineering, and hands-on site presence.

Qualifications

• Bachelor's degree in Metallurgy/Material Science or Applied Engineering.
• 3–15 years of metallurgical process engineering experience.
• Hands-on plant experience with melting, refining, casting.
• Strong leadership, safety awareness and continuous improvement focus.

Responsibilities

• Oversee melting and post-melting processes to meet chemistry specs at cost/risk goals.
• Set chemistry targets with customer and industry standards.
• Manage tramp/trace element control in materials.
• Supervise charge makeup, accuracy in weighing.
• Control process parameters for casting operations.
• Coordinate machining of critical components via external vendors.
• Maintain PLC/HMI software and ladder logic familiarity.
• Educate customers about processes and engage in site tours.
• Lead audits of melting, refining, casting and post-production operations.

Skills

Leadership & team management

Communication skills

Problem solving

Metallurgy knowledge

Adaptability

Education

Bachelor's degree in Metallurgy/Material Science or Applied Engineering

Tools

SolidWorks

PLC/HMI software

GD&T

Job description

Remelt Services Inc in Darlington, SC invites an experienced Senior Process Engineer to lead metallurgical operations across melting, refining, casting and post-production stages. You will drive chemistry targets, optimize costs and work closely with customers to ensure spec conformance and high-quality outputs.

The role requires 3–15 years of metallurgical process engineering experience, a bachelor’s degree in Metallurgy/Material Science or Applied Engineering, and hands-on site presence.