Senior Mechanical Design Engineer (Contract)

CIBSE Journal; North East; Remote; GBP 92,000 - 138,000; Full time

Job summary

CIBSE Journal in the United Kingdom is seeking a Senior Mechanical Design Engineer on a contract basis (Outside IR35) to lead mechanical systems from concept to production. The role requires strong CAD and CAE skills and experience with DFMEA/PFMEA.

The position is on-site with a minimum of three days per week, offering an opportunity to influence design and manufacturing in a dynamic environment.

Qualifications

• Degree in Mechanical Engineering or closely related discipline.
• Experience leading mechanical design for rotating electrical machines.
• Proficiency in 3D CAD modelling and detailed drawing.
• Knowledge of DFMEA/PFMEA and DFx principles.

Responsibilities

• Lead clean-sheet mechanical design for rotating electrical machines, transmissions and drivetrains.
• Manage concept development, prototyping, validation and production-ready delivery.
• Carry out mechanical analysis using hand calculations and CAE tools.

Skills

Mechanical engineering

3D CAD

2D drawings

CAE tools

DFMEA/PFMEA

Supplier management

Project leadership

Education

Bachelor's in Mechanical Engineering

Tools

Autodesk Inventor

SolidWorks

MASTA

KISSsoft

Job description

A contract position Outside IR35

On site (min 3 days)

Our client operates in the automotive and advanced engineering sector, designing and manufacturing electric motors, power electronics, energy storage systems and thermal equipment for a range of vehicle and mobility applications. They are seeking a Senior Mechanical Design Engineer for a contract role to lead the development of innovative mechanical systems from clean–sheet concepts through to production.

Key Responsibilities

• Lead clean–sheet mechanical design and development for rotating electrical machines, transmissions and drivetrains, with potential involvement in pumps, fans, power electronics and battery systems
• Manage concept development, prototyping, validation and the delivery of production–ready products
• Carry out mechanical analysis using hand calculations and CAE tools, considering component failure modes and material strengths
• Produce detailed 3D CAD models and 2D engineering drawings for components and assemblies
• Build and test prototype hardware and test rigs as required
• Use simulation software to optimise designs and analyse product behaviour
• Work collaboratively with manufacturing, test, supply chain and external suppliers
• Support quality and regulatory compliance while mentoring junior engineers

Job Requirements

• Strong experience in mechanical engineering and mechanical design
• Proficiency in 3D CAD modelling and 2D engineering drawing
• Experience with analytical methods and CAE tools such as ANSYS or MATLAB
• Practical knowledge of Design for Manufacture, Design for Assembly, DFMEA and PFMEA
• Experience working with and managing external suppliers
• Strong understanding of mechanical design principles, materials, component performance and failure analysis
• Ability to lead projects independently or contribute as a senior member of a multidisciplinary team
• Degree in Mechanical Engineering or a closely related discipline, although relevant experience may also be considered

Desirable Experience

• Experience with Autodesk Inventor and/or SolidWorks
• Working knowledge of MASTA or KISSsoft software
• Experience in high–volume manufacturing, including gravity or high–pressure casting part design
• Design experience involving electric motors, gears, transmissions, splines or bearing life calculations
• Previous experience working within a manufacturing environment