Senior Mechanical Design Engineer (Contract)

Matchtech Group; North East; On-site; GBP 83,000 - 138,000; Full time

Job summary

Matchtech Group is seeking a Senior Mechanical Design Engineer for a contract role in the UK. You will lead the development of mechanical systems from concept to production, including rotating electrical machines, drivetrains and related components.

You will prototype, validate and deliver production-ready solutions, perform CAE analyses, and produce 3D models and 2D drawings. Collaboration across teams and with suppliers is essential.

Qualifications

• Degree in Mechanical Engineering or closely related discipline, or equivalent experience.
• Strong mechanical design background with emphasis on rotating machinery.
• Experience with DFMEA/PFMEA and design for manufacture/assembly.

Responsibilities

• Lead clean-sheet mechanical design for rotating electrical machines and drivetrains.
• Develop prototypes, validate concepts and deliver production-ready products.
• Perform hand calculations and CAE analyses for failure modes and strength.
• Create detailed 3D models and 2D drawings for assemblies.
• Build/test prototype hardware and test rigs as needed.
• Use simulation tools to optimize designs and product behavior.
• Collaborate with manufacturing, test, supply chain and suppliers.
• Support quality and regulatory compliance while mentoring juniors.

Skills

Mechanical design

3D CAD modelling

2D drawings

CAe tools

DFMEA PFMEA

Supplier management

Project leadership

Materials & failure analysis

Education

BEng/BSc Mechanical Engineering

Tools

Autodesk Inventor

SolidWorks

MASTA

KISSsoft

Job description

A contract position Outside IR35

On site (min 3 days)

Our client operates in the automotive and advanced engineering sector, designing and manufacturing electric motors, power electronics, energy storage systems and thermal equipment for a range of vehicle and mobility applications. They are seeking a Senior Mechanical Design Engineer for a contract role to lead the development of innovative mechanical systems from clean-sheet concepts through to production.

Key Responsibilities:

• Lead clean-sheet mechanical design and development for rotating electrical machines, transmissions and drivetrains, with potential involvement in pumps, fans, power electronics and battery systems
• Manage concept development, prototyping, validation and the delivery of production-ready products
• Carry out mechanical analysis using hand calculations and CAE tools, considering component failure modes and material strengths
• Produce detailed 3D CAD models and 2D engineering drawings for components and assemblies
• Build and test prototype hardware and test rigs as required
• Use simulation software to optimise designs and analyse product behaviour
• Work collaboratively with manufacturing, test, supply chain and external suppliers
• Support quality and regulatory compliance while mentoring junior engineers

Job Requirements:

• Strong experience in mechanical engineering and mechanical design
• Proficiency in 3D CAD modelling and 2D engineering drawing
• Experience with analytical methods and CAE tools such as ANSYS or MATLAB
• Practical knowledge of Design for Manufacture, Design for Assembly, DFMEA and PFMEA
• Experience working with and managing external suppliers
• Strong understanding of mechanical design principles, materials, component performance and failure analysis
• Ability to lead projects independently or contribute as a senior member of a multidisciplinary team
• Degree in Mechanical Engineering or a closely related discipline, although relevant experience may also be considered

Desirable Experience:

• Experience with Autodesk Inventor and/or SolidWorks
• Working knowledge of MASTA or KISSsoft software
• Experience in high-volume manufacturing, including gravity or high-pressure casting part design
• Design experience involving electric motors, gears, transmissions, splines or bearing life calculations
• Previous experience working within a manufacturing environment