Senior Mechanical Design Engineer

Sky; Greater London; Hybrid; GBP 85,000 - 110,000; Full time

Benefits offered by this job

Free Sky TV or NOW package, including 

Pension package with up to 9% employer

Private healthcare with mental health

Aviva Digital GP and dental insurance

Discounts on Sky products, including 

Sharesave and Tech schemes

Sky VIP rewards and experiences

Job summary

Sky is seeking a senior mechanical engineering leader to drive the end-to-end development of next-generation consumer hardware, from concept to mass production, across Entertainment, Connectivity and Smart Home lines.

You will define mechanical requirements to balance performance, cost, quality and manufacturability, and refine architectures to optimise quality and high-volume readiness. The role is based in Osterley with hybrid working.

Qualifications

• Degree in Mechanical Engineering or related field.
• Experience delivering mechanical design for high-volume consumer electronics.
• Ability to lead across engineering, ID and manufacturing teams.

Responsibilities

• Lead the end-to-end mechanical engineering delivery of next-generation consumer hardware products, from concept through to mass production.
• Define mechanical requirements aligned to performance, cost, quality, reliability and manufacturability objectives.
• Develop and refine mechanical architectures, design processes and engineering standards for high-volume manufacturing readiness.
• Act as the mechanical engineering lead within cross-functional teams, mentoring junior engineers and aligning Engineering, ID and Manufacturing.
• Coordinate with JDMs, suppliers and manufacturing partners to translate requirements into robust solutions while maintaining timelines.
• Lead DFM, DFA, DFR activities, stage-gate reviews and risk management to mitigate design and manufacturing risks.
• Oversee validation activities including DFMEA, tolerance analysis and design verification testing.
• Ensure compliance with regulatory, safety and internal quality standards.

Skills

Mechanical leadership

Global cross-functional collaboration

Design for high-volume manufacture

Education

Bachelor's in Mechanical Engineering

Tools

SolidWorks

DFMEA

Tolerance analysis

Job description

Job Description

We don’t just believe in better. We make it happen.

Better content. Better products. And better careers.

Working in Tech, Product or Data at Sky is about building the next and the new. From broadband to broadcast, streaming to mobile, Sky Stream to Sky Glass, we never stand still. We optimise and innovate. We turn big ideas into the products, content and services millions of people love. And we do it all right here at Sky.

Lead the mechanical engineering delivery of the next generation of hardware products from concept through to production. Accountable for defining mechanical requirements and keeping JDM (Joint Development Manufacturing) partners accountable to delivering robust, manufacturable solutions that balance Engineering, Industrial Design (ID), and Manufacturing needs to achieve successful product outcomes for global markets.

What You’ll Do

• Lead the end-to-end mechanical engineering delivery of next-generation consumer hardware products, from concept through to mass production, across Entertainment, Connectivity and Smart Home product portfolios.
• Define mechanical requirements aligned to performance, cost, quality, reliability and manufacturability objectives, driving design decisions and trade-offs to achieve programme goals.
• Develop and refine mechanical architectures, design processes and engineering standards that optimise product quality, cost efficiency and high-volume manufacturing readiness.
• Act as the mechanical engineering lead within cross-functional teams, mentoring junior engineers and ensuring alignment between Engineering, Industrial Design and Manufacturing functions.
• Partner with JDMs, suppliers and manufacturing partners to translate product requirements into robust, manufacturable solutions while maintaining delivery timelines and product quality.
• Lead DFM, DFA and DFR activities, stage-gate reviews and risk management processes, proactively identifying and mitigating design, manufacturing and quality risks.
• Define and oversee validation activities including DFMEA, tolerance analysis, design verification testing, root cause investigations and compliance with regulatory, safety and internal quality standards.
• Drive cost and delivery performance through BOM and tooling strategy reviews, cost optimisation initiatives, status reporting and support for key milestones including builds, tooling readiness and mass production.

What You’ll Bring

• Degree-qualified in Mechanical Engineering, Product Engineering or a related discipline, and commercial experience in a mechanical engineering or product design environment.
• Proven experience delivering mechanical design and development of high-volume consumer electronics products from concept through production.
• Strong knowledge of manufacturing processes including injection moulding, die casting and sheet metal fabrication, with expertise in designing for high-volume manufacture.
• Demonstrated experience in DFM, DFA, DFR, tolerance analysis, reliability engineering, DFMEA and design validation methodologies.
• Strong leadership skills with experience working across global, cross-functional teams and influencing stakeholders to achieve successful product outcomes.
• Proven ability to manage and hold external suppliers, manufacturing partners and JDMs accountable for quality, cost, delivery and engineering performance.
• Advanced CAD capability, ideally using SolidWorks, with experience developing mechanical architectures and detailed product designs.
• Strong understanding of thermal management principles, simulation tools and their application within consumer electronic products.

Benefits And Perks

There's one thing people can't stop talking about when it comes to life at Sky: the perks. Here’s a taster:

• Free Sky TV or NOW package , including Sky Sports and Sky Cinema
• Pension package with up to 9% employer contribution
• Private healthcare with mental health support
• Aviva Digital GP and dental insurance
• Discounts on Sky products, including Sky Mobile, Sky Broadband, Sky Glass and Sky Protect
• Sharesave and Tech schemes
• A range of Sky VIP rewards and experiences

How You’ll Work

We've adopted a hybrid working approach to give more flexibility on where and how we work. The hybrid working expectations for this role are 2 days in the office per week.

Your office base

Osterley

Our Osterley Campus is a 10-minute walk from Syon Lane train station. Or you can hop on one of our free shuttle buses that run to and from Osterley, Gunnersbury, Ealing Broadway and South Ealing tube stations. There are also plenty of bike shelters and showers.

On campus, you’ll find 13 subsidised restaurants, cafes, and a Waitrose. You can keep in shape at our subsidised gym, catch the latest shows and movies at our cinema, get your car washed, and even get pampered at our beauty salon.

Who We Are

We’re Sky, a leading media and entertainment company who connect millions with entertainment, sports, news and arts through innovative products and services. Working with us means you’ll be bringing the joy of a better experience to more people, every day. All so we can do better and deliver better for our customers, colleagues and society.

We’re an equal opportunity employer and value diversity at our company. We’re a Disability Confident Accredited Employer, and welcome and encourage applications from all candidates. We will look to ensure a fair and consistent experience for all and will make reasonable adjustments to support you where appropriate. Please flag any adjustments you need as early as you can.

Just so you know: if your application is successful, we’ll ask you to complete a criminal record check. And depending on the role you have applied for and the nature of any convictions you may have, we might have to withdraw the offer.

To find out more about working with us, search on social media