Senior Controls Systems Engineer

EC&I Partners Limited; Middlesbrough; On-site; GBP 60,000 - 65,000; Full time

Job summary

A leading company in engineering seeks a Senior Controls Systems Engineer to ensure effective control systems management and optimization at their Middlesbrough site. The ideal candidate will have robust experience in control systems development, a comprehensive understanding of safety regulations, and the skills to enhance operational efficiency.

Benefits

Pension with employer match

Incentive bonus

Onsite Parking

Qualifications

• Extensive experience with Siemens PCS7 and S7 PLCs required.
• Strong knowledge of COMAH regulations and safety standards.
• Proven ability to troubleshoot and resolve complex control system issues.

Responsibilities

• Design, develop, and maintain control systems.
• Troubleshoot and resolve control system issues.
• Develop and implement control strategies for processes.

Skills

Troubleshooting

Control Systems Design

Teamwork

Analytical Skills

Education

Bachelor's degree in Electrical, Instrumentation & Control Systems Engineering

Tools

Siemens PCS7

S7 PLCs

Job description

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Senior Controls Systems Engineer, Middlesbrough

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Client:

EC&I Partners Limited

Location:

Middlesbrough, United Kingdom

Job Category:

Other

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EU work permit required:

Yes

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Job Reference:

b4a1e0eb7875

Job Views:

3

Posted:

25.06.2025

Expiry Date:

09.08.2025

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Job Description:

Job Title: Senior Controls Systems Engineer

Job ID: 36821
Location: Seal Sands, Middlesbrough
Salary: £60,000 to £65,000 (dependent on experience)
Hours: 40 hours per week - flexible working hours core hours Monday to Friday 9:30am to 3:00pm
Contract/Permanent: Permanent
Site Based/Office/Remote: Site and Office based
Start Date: ASAP

• Pension is Salary sacrifice 6% and we match up to another 3%
• Incentive bonus at 2% per quarter
• Onsite Parking

Overview

As a key member of the EC&I Team, ensuring new and repeat batch processes are brought online on time and within budget. Provide technical support to the maintenance technicians. Support the Manufacturing facilities in production. Contribute and deliver capital projects. Ensure regulatory compliance.

Main Tasks and Responsibilities:

• Design, develop, and maintain control systems using Siemens PCS7 and S7 PLCs.
• Troubleshoot and resolve control system issues to minimize downtime and ensure continuous production.
• Collaborate with cross-functional teams to optimize process control and improve operational efficiency.
• Develop and implement control strategies for new and existing processes.
• Provide technical support and training to junior engineers and plant operators.
• Participate in HAZOP (Hazard and Operability) studies and risk assessments, including Layers of Protection Analysis (LOPA).
• Maintain accurate documentation of control systems and modifications.
• Implement and manage OT cybersecurity measures to protect control systems from cyber threats, ensuring compliance with IEC 62443 standards.
• Develop and maintain safety programming on PCS7, ensuring compliance with IEC 61511 standards.
• Manage alarm systems in accordance with IEC 62682 standards to ensure effective alarm management and operator response.
• Write and contribute to the development of process control narratives, User Requirement Specifications (URS), and Functional Design Specifications (FDS) documents
• Lead and participate in commissioning activities, including system testing, validation, and start-up support

Secondary Responsibilities:

SHEQ: Ensure compliance with COMAH regulations and other relevant safety standards.

Team Building & Incentive:

• Assist in the generation, data collection and monitoring of key performance indicators (KPIs).
• Organize and deliver SHE related training modules for staff.

Communication:

• Verbal and written communication within Engineering Team.
• Participate in interdepartmental communications.

Confidentiality: Follow company policies and procedures to keep confidentiality on sensitive information.

Others: Carry out other duties as directed by EC&I Engineering Leader

Key Skills

• Bachelor's degree in Electrical, Instrumentation & Control Systems Engineering, or a related field.
• Extensive experience with Siemens PCS7 and S7 PLCs.
• Strong knowledge of COMAH regulations and safety standards.
• Proven ability to troubleshoot and resolve complex control system issues.
• Excellent communication and teamwork skills.
• Strong analytical and problem-solving abilities.
• Ability to work independently and manage multiple projects simultaneously.

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Please note our office hours are 9am-4pm Monday-Friday.