Senior Aircraft Engineer - Mechanical Engineer

TN United Kingdom; Irvine; Hybrid; USD 70,000 - 131,000; Full time

Job summary

An established industry player seeks a Senior Aircraft Engineer to drive innovation in aircraft installation engineering. This role involves working on cutting-edge In-Flight Entertainment systems, focusing on monument design and integration. You will collaborate with diverse teams to develop solutions that enhance passenger experience while ensuring compliance with aviation standards. Join a dynamic environment where your expertise will contribute to the safety and efficiency of air travel. If you are passionate about engineering and eager to make a significant impact, this opportunity is perfect for you.

Benefits

Health and Dental Plans

Retirement Plan with Company Match

Paid Holidays

Vacation and Sick Leave

Life Insurance

Qualifications

• 5+ years of experience with OEM documentation and aircraft structure.
• Proficient in 2D and 3D CAD tools for design and integration.

Responsibilities

• Generate modeling and assembly drawings using CAD tools.
• Support multiple programs and ensure customer requirements are met.

Skills

Mechanical Principles

2D and 3D CAD Tools

Problem Analysis

OEM Documentation

Rack/Monument Design

Education

Bachelor’s in Mechanical Engineering

Bachelor’s in Aerospace Engineering

Tools

CAD Software

Job description

Location: Irvine, United States of America

Thales people architect solutions that enable two-thirds of planes to take off and land safely. We create in-flight entertainment systems that engross 50 million fliers every year and develop avionics for the world’s largest commercial aircraft. Our simulators train pilots for fighter jets, transporters, and rescue helicopters. Each aerospace team member makes a difference.

Senior Aircraft Engineer – Mechanical Engineer

Irvine, CA (Onsite)

Position Summary

Thales seeks a Senior Aircraft Engineer – Mechanical Engineer to perform aircraft installation engineering, participate in design, development, and integration of aircraft In-Flight Entertainment and Connectivity Systems, focusing on monument design, development, and qualification. The engineer supports Type Certificate (TC) or Supplemental Type Certificate (STC) programs and provides sustaining engineering to airline customers, overseeing outside engineering firms assisting in system design and aircraft integration.

Key Areas of Responsibility

1. Design Engineering: Generate modeling, fabrication, and assembly drawings using CAD tools. Conduct structural analyses for modifications. Develop STC amendments for reconfigurations, upgrades, and system evolution for existing or new operators of Thales InFlyt Experience IFE System.
2. Installation/Integration Engineering Design: Develop design and processes for installing Thales InFlyt Experience products on various airframes. Responsible for monument design and installation documentation using CAD tools.
3. Program/Project Functions: Support multiple programs, act as technical focal, and ensure customer requirements are met across aircraft platforms.
4. System Engineering: Gain knowledge of Thales IFE System and integrating systems to troubleshoot issues and respond to customer requests.
5. Communication: Develop system reliability reports, present ideas internally, justify technical processes, and communicate requirements, schedules, and design changes with internal teams and external partners.

Minimum Qualifications

• Bachelor’s in Mechanical, Aerospace, or related Engineering discipline.
• At least 5 years’ experience with OEM documentation and aircraft structure; 5 years in Rack/Monument design and qualification.
• Knowledge of mechanical principles: stress, airflow, flam, sheet metal, machining, extrusion, finishes.
• Familiarity with Boeing D6-36440, Airbus ABD0100, DO-160, AC 21-49, FAR 25.
• Proficient in 2D and 3D CAD tools.
• Ability to analyze problems, identify root causes, and manage product lifecycle changes.
• Must be vaccinated against COVID-19 or have an exemption.

Special Position Requirements

• Core hours Mon-Fri, hybrid remote possible with at least 2 days onsite.
• Up to 25% travel expected annually.
• Access to production areas; light physical activity up to 10 lbs.

If not meeting all requirements, consider joining our Talent Community.

What We Offer

Annual TTC range: $70,509.60 – 130,946.40 USD. Compensation may vary based on circumstances. Benefits include health and dental plans, retirement plan with company match, paid holidays, vacation, sick leave, and life insurance.

Why Join Us?

Learn more about working at Thales by clicking here.

#LI-Hybrid #LI-Onsite #LI-MR1

This role requires passing a background check and compliance with federal vaccine mandates. We are an equal opportunity employer committed to diversity and inclusion. Applicants needing accommodations should contact us at om.