Production Services & Formulation Technician

Boehringer Ingelheim; Greater London; On-site; GBP 24,000 - 34,000; Full time

Job summary

Boehringer Ingelheim is seeking a Production Services and Formulation Technician at Pirbright for a fixed-term role through December 2027. You will support formulation, antigen control and production services to enable GMP‑compliant manufacturing of vaccines, ensuring equipment readiness and accurate documentation.

The role requires GMP experience, strong organisational skills and the ability to work in a regulated, fast-paced environment.

Qualifications

• GCSEs including English, Maths and Science (Grade 4/C or above).
• Degree in a scientific discipline preferred, or equivalent experience.
• Experience in a pharmaceutical or regulated manufacturing environment.
• GMP experience is essential.
• Familiarity with SAP or LIMS is desirable.

Responsibilities

• Execute production operations across formulation and production services following defined procedures and quality standards.
• Perform equipment preparation, cleaning, and sterilisation activities including autoclave operation.
• Support antigen formulation activities and handling of materials such as liquid nitrogen and dry ice.
• Carry out product filling and related operations ensuring quality and sterility.
• Ensure accurate completion of manufacturing documentation in GMP/GDP and data integrity requirements.
• Support labelling, receipt, storage and transfer of materials and SAP transactions.
• Maintain stock levels and ensure proper storage and expiry management.
• Assist with preparation and delivery of production equipment to operational areas.
• Participate in gowning qualifications and aseptic simulations; support training activities.
• Contribute to continuous improvement initiatives including 5S and SOP updates.

Skills

GMP experience

HSE knowledge

Planning & organizing

Attention to detail

Problem solving

Teamwork

Communication

IT skills

Education

GCSEs including English, Maths and Science

Science degree preferred

Tools

SAP

LIMS

MS Office

Job description

The Production Services and Formulation Technician is a key role within Manufacturing Operations, responsible for supporting production-related activities across the Pirbright manufacturing facility. The role enables the large-scale production of Foot and Mouth Disease (FMD) and Blue Tongue Virus (BTV) antigens, as well as finished vaccine products, in a timely and cost-effective manner.

Working across production services, formulation, and operational support areas, the Technician plays an important role in ensuring product quality, equipment readiness, and smooth execution of manufacturing processes, while contributing to continuous improvement initiatives across the site.

This is a fixed-term contract till December 2027 and a fully site-based position in Pirbright.

TASKS & RESPONSIBILITIES

• Execute production operations across formulation, antigen control, and production services in line with defined procedures and quality standards
• Perform equipment preparation, cleaning, and sterilisation activities, including operation of autoclaves and routine testing cycles
• Support antigen formulation activities, including preparation of trial blends and handling of materials such as liquid nitrogen and dry ice
• Carry out product filling and related operations, ensuring product quality, sterility, and compliance
• Ensure accurate completion of manufacturing documentation in line with GMP, GDP, and data integrity requirements
• Support labelling, receipt, storage, and transfer of materials and products, including SAP transactions
• Maintain stock levels and ensure materials are managed in line with storage and expiry requirements
• Support preparation and delivery of production equipment (e.g. sterile glassware, bottles) to operational areas
• Participate in gowning qualifications, aseptic simulations, and required training activities
• Contribute to continuous improvement initiatives, including participation in Tier 1 meetings and implementation of 5S principles
• Support updates to SOPs and provide input into process improvements

EHS & Compliance

• Report and support investigation of EHS incidents and safety observations
• Perform and document risk assessments as required
• Complete assigned Health & Safety training
• Ensure full compliance with GMP, biosafety, HSE, and regulatory requirements
• Support audit readiness and participate in internal and external inspections
• Assist with deviations, CAPA activities, and change controls where required

REQUIREMENTS

Education

• Minimum of 5 GCSEs including English, Maths and Science (Grade 4/C or above)
• Degree in a scientific discipline is preferred, or equivalent experience in a relevant environment

Skills & Experience

• Experience in a pharmaceutical, biotechnology, or other regulated manufacturing environment
• GMP experience is essential
• Knowledge of HSE, biosafety standards, and operational excellence principles
• Experience with production documentation and systems (e.g. SAP, LIMS) is desirable
• Ability to plan and manage work effectively to meet deadlines
• Strong organisational and communication skills
• Ability to work both independently and as part of a team
• Strong attention to detail and ability to follow procedures accurately
• Problem-solving mindset with the ability to suggest improvements
• Positive, proactive, and “can-do” attitude
• Good IT skills (e.g. Microsoft Office)

WHY THIS IS A GREAT PLACE TO WORK

Boehringer Ingelheim is recognised as a Top Employer in the UK, reflecting our commitment to exceptional workplace standards, career development and a purpose-driven culture. Our employees contribute to meaningful work, creating long-term value for people, animals and the environment.

Learn more about why BI is a great place to work: https://www.boehringer-ingelheim.co.uk/careers/uk-careers/why-great-place-work

Candidates may be asked to undergo a Basic Disclosure and Barring Service (DBS) Security check. Any offer of employment will be subject to satisfactory DBS certificate.

Our Company Boehringer Ingelheim is a biopharmaceutical company active in both human and animal health. As one of the industry's top investors in research and development, the company focuses on developing innovative therapies that can improve and extend lives in areas of high unmet medical need. Independent since its foundation in 1885, Boehringer takes a long-term perspective, embedding sustainability along the entire value chain. Our approximately 54,300 employees serve over 130 markets to build a healthier and more sustainable tomorrow. Learn more at www.boehringer-ingelheim.com. Why Boehringer Ingelheim?

With us, you can develop your own path in a company with a culture that knows our differences are our strengths - and break new ground in the drive to make millions of lives better.

Here, your development is our priority. Supporting you to build a career as part of a workplace that is independent, authentic and bold, while tackling challenging work in a respectful and friendly environment where everyone is valued and welcomed.

Alongside, you have access to programs and groups that ensure your health and wellbeing are looked after - as we make major investments to drive global accessibility to healthcare. By being part of a team that is constantly innovating, you'll be helping to transform lives for generations.

Want to learn more? Visit https://www.boehringer-ingelheim.com