Process Engineer

NYX LLC; Plymouth; On-site; GBP 35,000 - 50,000; Full time

Job summary

NYX LLC in Plymouth, UK, seeks an engineer to define optimal molding processes for products and train technical teams to achieve consistent results.

Key duties include ensuring AQP/PPAP compliance, mold management, process documentation, root-cause analysis, and maintaining 5S and plant safety while directing personnel.

Qualifications

• Associate’s Degree in Engineering or equivalent experience.
• Bachelor’s Degree in Engineering preferred.
• Knowledge of AIAG standards (AQP/PPAP) is a plus.

Responsibilities

• Define molding processes for products and train technical teams.
• Mold management: track location, cost, PM, quotes.
• Train technicians in mold set-up and molding processing.
• Establish mold documentation and maintain records.
• Sample new materials and molds; optimize molding processes.
• Define training requirements for maintenance technicians.

Skills

Mold management

Molding processing

Team training

Quality systems

Root cause analysis

Safety compliance

Documentation

Process validation

Process setup

Education

Associate’s Degree in Engineering

Bachelor’s Degree in Engineering

Tools

AIAG standards

TS16949 knowledge

Job description

To define optimal molding processes for products and train technical teams on achieving same results.

Key Responsibilities

• 1. Responsible for AQP and PPAP requirements per AIAG Standards.
• 2. Problem solving on QPR format.
• 3. Responsible for all processes and mold related items.
• 4. Mold Management – track location, cost, PM, quotes.
• 5. Train technicians in mold set-up, molding processing.
• 6. Establish mold documentation and maintain documentation.
• 7. Sample new materials and molds.
• 8. Optimization of molding processes.
• 9. Define training requirements of maintenance technicians and train internally as needed.
• 10. Mold repair and reduction of root causes of failure modes.
• 11. Must have basic knowledge of TS16949 and know the Quality Policy.
• 12. Follow the safety rules, report safety problems and all injuries, regardless of severity.
• 13. Ensure plant safety and 5S housekeeping standards are maintained.
• 14. Manage and direct personnel as required.
• 15. Organize and keep all set up information updated including process set up sheets, process validation and process compliance logs.

Physical Demands:

• - Standing – occasionally required on concrete floor when repairing equipment
• - Walking – sometimes required during repairing or doing maintenance
• - Lifting – occasional lifting from floor to waist level
• - Reaching – occasionally extending arms and hands in front of body and below the waist when repairing machines
• - Turning/twisting – occasionally required time to perform job functions
• - Bending/stooping – occasionally required

*The above statements are intended to describe the general nature of level of work being performed by people assigned to this classification. They are not intended to be construed, as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.

Skills Knowledge and Expertise

Minimum of an Associate’s Degree in Engineering or equivalent experience along with the knowledge, skill and mental development equivalent to a Bachelor’s Degree in Engineering.