Process Engineer

Envisage Recruitment Limited; England; On-site; GBP 40,000 - 45,000; Full time

Job summary

A recruitment firm in Gloucester seeks an experienced Process Engineer to optimize manufacturing operations. The role involves implementing process controls, troubleshooting issues, and supporting new product introductions. Candidates should have substantial manufacturing experience and be proficient with process engineering tools. Strong problem-solving, analytical skills, and effective communication are essential for success in this position.

Qualifications

• Significant experience in process engineering in a complex manufacturing environment.
• Proficiency with process engineering tools like Yamazumi and Value Stream Mapping.
• Strong problem-solving and analytical skills.

Responsibilities

• Optimize and improve manufacturing operations.
• Implement process engineering tools and maintain SOPs.
• Provide technical support and improve process effectiveness.

Skills

Process optimization

Problem-solving

Technical troubleshooting

Communication skills

Analytical skills

Tools

Yamazumi

Value Stream Mapping

Time-study (MOST)

Spaghetti diagrams

Job description

Overview

Title: Process Engineer
Location: Gloucester
Salary: GBP40k-45k
Hours: 37 per week, Monday to Friday
Reports To: Senior Process Engineer

Purpose

Purpose of Role: Optimize and improve manufacturing operations. Establish effective process controls to maintain high quality. Reduce waste and improve flow across manufacturing value streams. Support introduction of new products and processes using standardized methodologies.

Key Responsibilities

Process Optimization & Control

• Implement process engineering tools consistently (Yamazumi, Value Stream Mapping, Spaghetti diagrams, Time study (MOST)).
• Conduct PFMEA and Control Plan activities with Quality Engineering.
• Maintain up-to-date Standard Operating Instructions (SOPs).
• Develop and maintain production process maps.
• Identify process inefficiencies and propose improvements.

Support & Troubleshooting

• Provide technical support to resolve process-related issues.
• Improve Overall Equipment Effectiveness (OEE).
• Participate in root cause analysis and corrective actions.

New Product & Process Introduction

• Support all process engineering tasks for new products/processes.
• Collaborate cross-functionally for smooth implementation.

Lean & Continuous Improvement

• Support Lean events and improvement initiatives.
• Monitor, analyze, and report Process Engineering KPIs.
• Develop and implement annual improvement plans.

Compliance & Governance

• Ensure adherence to safety, environmental, and regulatory standards.
• Support internal and external audits.
• Stay updated on process engineering advancements.

Key Skills & Experience

Essential:

• Significant experience in process engineering in a complex manufacturing environment.
• Proficiency with process engineering tools: Yamazumi, Time-study (MOST), SOPs, Value Stream Mapping, SPC, Spaghetti diagrams.
• Strong problem-solving, analytical, and technical troubleshooting skills.
• Knowledge of process safety, risk assessment, and regulatory compliance.
• Ability to manage multiple projects in a fast-paced environment.
• Ability to read and interpret engineering drawings (including GD&T).
• Effective communication and interpersonal skills.

Desirable:

• Experience designing and implementing new processes.
• Knowledge of lean manufacturing methodologies (Single Piece Flow, Jidoka, SMED, 5S).
• Experience with project management tools (Microsoft Project Gantt charts, Project Charters).
• Familiarity with APQP processes: PPAP, PSW, PFMEA, Control Plans, SOPs.

Attributes

Essential:

• Strong problem-solving ability.
• Self-motivated, able to work independently.
• Strong communication and mentoring skills.
• Attention to detail, methodical, and organized.
• Completer/Finisher mindset.
• Open to change.

Other

Other:

• Driving license and flexibility to travel to suppliers/customers.

Summary / Positioning for a Candidate

This role suits a process engineer with:

• A solid foundation in complex manufacturing environments.
• Hands-on experience with process mapping, waste reduction, and Lean tools.
• Strong analytical and problem-solving capabilities.
• Ability to lead process improvements and support cross-functional teams.
• Comfort with technical documentation, SOPs, PFMEA, and regulatory compliance.