NPI Process Engineer - Drive Automotive Lighting Launch

Omega; Buckingham; On-site; GBP 60,000 - 75,000; Full time

Benefits offered by this job

25 Days Holiday + Bank Holidays

Pension Scheme

Modern Manufacturing Environment

Employee Benefits & Discounts

Job summary

Omega, a leading automotive lighting manufacturer, is seeking an experienced NPI Process Engineer to join its Launch & SVO team in Buckingham. This role focuses on delivering robust manufacturing processes for new product introductions, driving continuous improvement, and supporting projects through production handover and closure.

You will collaborate with cross-functional teams, develop PFMEA/DFMEA, and support DFMEA activities and manufacturing risk assessments to ensure successful product

Qualifications

• Minimum of 5 years' experience in an assembly manufacturing or manufacturing engineering environment.
• Proven track record of delivering manufacturing process improvements within assembly operations.
• Experience supporting new product introduction and product launch activities.
• Knowledge of PFMEA, DFMEA, Control Plans, and manufacturing process development.
• Six Sigma experience preferred, with Black Belt qualification advantageous but not essential.
• Strong problem-solving skills and a proactive "can-do" approach.
• Excellent communication skills with the ability to lead teams through improvement initiatives.
• Experience working within a fast-paced manufacturing environment, ideally automotive or related sectors.

Responsibilities

• Develop and improve manufacturing processes to achieve high levels of quality, cost efficiency, and delivery performance (QCD).
• Review and optimise manufacturing methods, tooling, and materials to support cost reduction initiatives.
• Lead continuous improvement activities across manufacturing operations.
• Support quality investigations and implement robust root cause corrective actions.
• Lead and facilitate continuous improvement teams focused on manufacturing performance.
• Create, maintain, and manage key process documentation, including PFMEAs and Control Plans.
• Develop and support manufacturing processes for new products and new product introductions (NPI).
• Support the integration of BOMs, routing structures, and SAP system requirements.
• Assist with RFQ creation and manufacturing cost assessments.
• Conduct individual component reviews to support tooling and production readiness documentation.
• Support project teams in achieving programme phase exit milestones.
• Drive Design for Manufacture (DFM) activities throughout the product development lifecycle.
• Support DFMEA activities and manufacturing risk assessments.
• Assist with project development activities and engineering reviews.
• Lead or support pre-series and prototype builds where required.
• Provide manufacturing support throughout product launch and continue support until project closure.
• Ensure all activities are carried out in accordance with company Health & Safety policies.
• Adhere to Environmental and 5S standards across all manufacturing and project activities.
• Promote safe working practices and continuous workplace organisation improvements.

Skills

Problem solving

Communication

Leadership

Six Sigma

Continuous improvement

Job description

Omega, a leading automotive lighting manufacturer, is seeking an experienced NPI Process Engineer to join its Launch & SVO team in Buckingham. This role focuses on delivering robust manufacturing processes for new product introductions, driving continuous improvement, and supporting projects through production handover and closure.

You will collaborate with cross-functional teams, develop PFMEA/DFMEA, and support DFMEA activities and manufacturing risk assessments to ensure successful product