Mechanical Design Engineer

Magna-International-6df39721; Telford; On-site; GBP 42,000 - 66,000; Full time

Job summary

Cosma International is seeking a Mechanical Design Engineer in the UK to develop robotic automation systems, create CAD models, and lead design validation from concept to prototyping and final integration.

Ideal candidates will have front-end design experience, CAD expertise (SolidWorks/CATIA), and a strong manufacturing mindset. Travel may be involved; strong English communication is essential.

Qualifications

• Front end design experience.
• 2D and 3D CAD software: SolidWorks or Catia.
• Design simulation proficiency.
• Proficient in Microsoft Office.
• Ability to communicate with customers.
• Engineering background in mechanical design.
• Technical knowledge in mechanical design.
• Desirable: HNC Apprenticeship in mechanical/electrical Eng’g.

Responsibilities

• Design equipment layouts, robot grippers, CNC fixtures, stillages.
• Review and approve designs; lead layout & design simulations.
• Project manage suppliers and interpret customer requirements.
• Apply DFM to simplify product structure and reduce parts.
• Produce CAD drawings in SolidWorks or CATIA.
• Support FEA validation and maintain revision control.
• Contribute to continuous improvement with 3D/2D CAD.

Skills

SolidWorks

CATIA

Design Simulation

Project management

Customer communication

Education

HNC Apprenticeship in Mechanical or Electrical Eng

Tools

SolidWorks

CATIA

Job description

Job descriptions may display in multiple languages based on your language selection.What we offer:At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.Group Summary:Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.Job Responsibilities:Position Summary:The Mechanical Design Engineer position will play a key role within CCUK developing, designing, – Robot Grippers, CNC Fixtures, stillages, heat treat racks and stillages and be involved in Mechanical design simulation with robotic systems for automation. This position involves supporting the full design process, from conceptualisation to prototyping, testing, and final integration, while ensuring the systems meet performance, safety, and cost-effectiveness standards. The role requires strong problem-solving skills, up-to-date knowledge of CAD technologies, and a strategic mindset to anticipate industry trends and contribute to the continuous improvement of robotic & Automation systems. As a Design Engineer, you must also stay abreast of emerging innovations mechanical principles, autonomous systems to drive next-generation automation solutions.Role Responsibilities:The role involves but is not limited to:-Be responsible for the design phase of Projects, focusing on the equipment layouts, Robot Grippers, CNC Fixtures, stillages, heat treat racks and Considering operator ergonomicsTo review and buy off designs and be involved in Layout & Design simulation.Project management of suppliers. Interpret customer requirements and develop concept designs into a robust solutionApply Design for Manufacture (DFM) principles to simplify the product structure, reducing the number of components and assembly operations required, thereby enhancing the manufacturing processAttend buy off events and oversee sampling and commissioning at suppliers and home line also owning and manage Pre and Final acceptance testsGenerate and develop CAD models using SolidWorks or CATIA & Produce 2D product, tooling, fixture, equipment drawings to support manufacturing, quality and engineering activities.Part Feasibility reviews and to apply design for Manufacturability (DFM) principals to evaluate product designs.Complete understanding of part tolerances, dimensional capability statistics and GD&T.Generate SOR, RFQ to support engineering and quoting activities.Support continuous improvement activities through effective use of 3D and 2D CAD to propose product design changes and tooling improvementsParticipate in root-cause analysis and implement countermeasuresMaintain master drawings with clear revision controlValidation of FEA analysis during buy off Process, work closely with departmental personal to capture lessons learned.Maintain a continuous improvement mindset, seeking out the latest advancements in assembly automation and integrating them into the design process to stay ahead in the competitive automotive industryBe creative in your approach to mechanical design in order to gain a competitive edgeEXPERIENCE:EssentialFront end design experience2D and 3D CAD Software – SolidWorks or Catia or similarDesign SimulationProficient in Microsoft Office PackagesAbility to effectively communicate and build relationships with customersAbility to own and drive projectsEngineering backgroundTechnical knowledge – Mechanical DesignDesirableHNC Apprenticeship or equivalent either in Mechanical or Electrical Eng’gRoot Cause AnalysisDFMEA and PFMEA.Previous Automotive experienceUnderstanding of Aluminium Cast part manufacturing processesPersonal Attributes:Effective communicator both written and verbal in EnglishEligibility to work in the UK and work and travel across EuropeGood interpersonal skills able to effectively communicate and build relationshipsWork collaboratively to achieve project goalsComfortable to work at pace to deliver solutionsSelf-driven with a can-do attitudeAnalytical approach to seeking solutions with demonstrable problem-solving expertiseAbility to work under pressure, shift priorities in a changing environment, and is self-directed with good business judgment.Work EnvironmentPlant conditions necessitate exposure to heat, cold, dust, hot objects, and loud noises within our manufacturing environment. Full Health and Safety training and PPE provided for all conditions.Position will involve overseas travelling and working outside “normal” UK working hours, to cover time zone differences.Awareness, Unity, Empowerment:At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email or traditional mail to comply with GDPR requirements and your local Data Privacy Law.AI-Assisted Screening DisclosureAs part of our commitment to a fair, consistent, and efficient recruitment process, we may use artificial intelligence (AI) tools to assist in the initial screening of applications submitted through our Workday system. These tools help identify qualifications and experience that align with the role requirements. Please note that AI is used solely to support our recruiters. Final decisions are always made by the hiring manager and the hiring team. Importantly, no applicant data is shared externally through these AI tools. All information remains securely within our systems and is handled in accordance with our privacy and data protection policies.Under conditions defined by applicable law, you may have the right to request an explanation of how AI is used to support decision-making.If you have any questions or concerns about this process, feel free to contact our Talent Attraction team.Worker Type:Regular / PermanentGroup:Cosma International