Manufacturing Engineering & Continuous Improvement Manager

Hutchinson; Limavady; On-site; GBP 60,000 - 80,000; Full time

Job summary

Hutchinson Engineering seeks an experienced manufacturing leader to drive process improvement and NPI in a high-mix, low-volume environment. You will lead a team of design engineers on DfM and mentor manufacturing technicians, delivering practical, measurable improvements and advanced manufacturing cells including robotic welding.

Reporting to the Operations Director, you will partner with Production Management and the Technical Manager to embed a CI culture and robust manufacturing technology

Qualifications

• Significant manufacturing engineering or CI experience in production.
• Experience leading NPI projects from concept to implementation.
• Strong problem-solving and root-cause analysis skills.
• Experience coaching junior staff and leading hands-on teams.

Responsibilities

• Lead structured improvement programmes across cutting, folding, fabrication, welding, assembly and finishing.
• Own NPI, embedding PFMEA principles for pre-production planning.
• Develop automation in high-mix, low-volume environments, incl. robotic welding.
• Embed a CI culture with measurable gains in production flow.

Skills

Manufacturing engineering

Continuous Improvement

Problem solving

Leadership

Education

Degree in Manufacturing/Mechanical/Mechatronic or Industrial Engineering

Tools

ERP/MRP systems

Job description

Hutchinson Engineering is seeking an experienced, ambitious manufacturing professional to lead the next stage of our manufacturing development. This senior, hands-on role reports to the Operations Director and works closely with Production Management and the Technical Manager.

You will drive process improvement, own new product introduction (NPI), lead a team of design engineers on DfM activity and a team of junior manufacturing technicians that you'll mentor and develop. It's a chance to make a visible impact on a growing, technology-focused business, including the development of advanced manufacturing cells and robotic welding.

Key Responsibilities:

Process Improvement

• Lead a structured improvement programme across cutting, folding, fabrication, welding, assembly and finishing, targeting productivity, right-first-time quality and cost.
• Analyse variance and defect data to prioritise actions, and work with Production to develop practical, sustainable solutions.
• Standardise processes and ensure improvements are permanently embedded.

New Product Introduction

• Own NPI, embedding a proportionate PFMEA approach to pre-production planning.
• Support equipment and technology selection, drive schedule adherence for DfM activity & first off builds.
• Review new processes after launch to drive further optimisation and engage customers on DfM opportunities.

Advanced Manufacturing & Automation

• Develop selective automation suited to a high-mix, low-volume environment, including robotic welding and machine tending.
• Track emerging technologies and propose investments with clear RoI.
• Work with the Technical Manager and external integrators to ensure effective implementation of new manufacturing technology.
• Embed a practical CI culture focused on measurable gains in production flow, not Lean methodology for its own sake.

Candidate Profile

• Significant manufacturing engineering or CI experience in a production environment, with a track record of measurable improvements.
• Experience introducing new processes, equipment or technologies and leading projects from concept to implementation.
• Strong practical process knowledge, structured problem-solving and root-cause analysis skills.
• Solid grasp of manufacturing performance measures.
• Experience coaching or developing less experienced technical staff.
• Visible, hands-on, and people-focused leadership style
• Excellent communication skills, comfortable at both strategic and shop-floor level.
• Previous engineering or leadership role in a sheet metal cut, fold and fabrication environment.
• Good understanding of advanced welding process controls (e.g. ISO 3834, ASME IX, AWS D1.1)
• Experience scoping and implementing robotics
• Experience developing a Lean manufacturing culture
• Operating knowledge of ERP/MRP systems

A degree in Manufacturing, Mechanical, Mechatronic or Industrial Engineering (or related) is advantageous, though substantial relevant experience will also be considered.