Manufacturing Engineer

Rapiscan Systems, Inc.; Stoke-on-Trent; On-site; GBP 42,000 - 60,000; Full time

Job summary

Rapiscan Systems, Inc. is seeking a Manufacturing Engineer in Stoke-on-Trent to transition complex designs from concept to production readiness. You will ensure accurate BOMs, robust fabrication drawings, and compliant manufacturing processes.

You will lead shopfloor optimizations, support R&D and Engineering for standards, and drive Kaizen and ERP data-driven improvements. This role emphasizes cross-functional collaboration and continuous improvement in a fast-paced environment.

Qualifications

• Degree in engineering or equivalent experience.
• Experience with Quality Management Systems and documentation.
• NPI experience preferred.
• Strong communication and presentation skills for shopfloor and leadership.
• ERP (D365) proficiency and production data reporting.
• GD&T knowledge and advanced CAD/PLM familiarity.

Responsibilities

• Lead production readiness activities with work instructions and SOPs.
• Maintain accurate Production BOMs.
• Manage ECR/ECN for drawings and schematics.
• Recommend shopfloor layouts for optimal workflow.
• Collaborate with R&D/Engineering to ensure standards compliance.
• Operate within ISO9001 quality system.
• Provide technical support to Production, Sales, Service, and Customer Support.
• Apply relevant design, regulatory, and industry standards.
• Monitor KPIs and support the Production Manager.
• Drive Digital Manufacturing / Industry 4.0 initiatives.
• Lead Continuous Improvement projects (Kaizen, root cause analysis).
• Mentor junior engineers for NPI and cross-functional collaboration.
• Support value engineering and cost reduction without compromising quality.
• Identify automation and robotics opportunities.

Skills

Mechanical principles

Electrical principles

Quality Management

Six Sigma/LEAN

NPI

ERP D365

Data analysis

Communication skills

CAD/PLM

Problem solving

Education

Engineering degree

Registration (CEng/IEng)

Tools

CAD/PLM software

ERP software

Data analytics tools

Job description

Overview

Rapiscan, an OSI Systems, Inc. company, empowers those who safeguard our world with the technologies, services, and expertise needed to detect threats, secure commerce, and protect communities. An industry leader in X-ray inspection, radiation and trace detection, metal detection, and optical inspection solutions, Rapiscan has over 100,000 scanning systems installed around the world to assist customs agencies, border security, aviation authorities, law enforcement, military organizations, and security professionals in combatting terrorism, smuggling, and trade fraud.

Role Overview

As a Manufacturing Engineer, you will work closely with the Cargo Research Team to transition complex designs from concept to production readiness. You’ll play a key role in design for manufacture, ensuring accuracy in BOMs and engineering drawings for efficient production.

Responsibilities

• Lead production readiness activities, including creating Work Instructions, Standard Operating Procedures, and Safe Working Practices.
• Structure and maintain accurate Production BOMs.
• Manage the ECR/ECN process for updates to manufacturing drawings and schematics.
• Recommend shopfloor layouts for optimal workflow.
• Collaborate with R&D and Engineering to ensure compliance with standards and requirements.
• Operate within an ISO9001-audited quality system.
• Provide technical support to Production, Sales, Service, and Customer Support teams.
• Apply relevant design, regulatory, and industry standards.
• Support the Production Manager and monitor Engineering Manufacturing KPIs.
• Drive Digital Manufacturing / Industry 4.0 initiatives (MES, ERP, IoT, data analytics).
• Lead Continuous Improvement projects (Kaizen, root cause analysis, corrective actions).
• Mentor junior engineers and collaborate cross-functionally for seamless NPI.
• Support value engineering and cost reduction without compromising quality.
• Identify opportunities for automation and robotics to enhance productivity.
• Uphold the company’s core values of Integrity, Innovation, Accountability, and Teamwork.
• Demonstrate behavior consistent with the company’s Code of Ethics and Conduct.
• It is the responsibility of every employee to report to their manager or a member of senior management any quality problems or defects in order for corrective action to be implemented and to avoid recurrence of the problem.
• Duties may be modified or assigned at any time to meet the needs of the business.

Qualifications

• Strong grasp of mechanical and electrical engineering principles.
• Experience with Quality Management Systems, including documentation and procedure development.
• Background in design for manufacture and production environments preferred.
• Familiarity with Six Sigma/LEAN methodologies; certification desirable.
• Proven experience in New Product Introduction (NPI).
• Excellent communication and presentation skills for shopfloor and senior leadership engagement.
• Proficiency with ERP systems (D365) and production data reporting.
• Ability to manage multiple projects under tight deadlines.
• Strong analytical and problem-solving skills with a data-driven mindset.
• Degree in an engineering discipline preferred; equivalent experience considered.
• Professional registration (CEng, IEng, or equivalent) advantageous.
• Knowledge of GD&T and advanced CAD/PLM systems.